Pre-Engineered Buildings – Components and Advantages
Pre-Engineered Buildings also known as PEB have taken over the construction market by their multiple advantages and virtues. A PEB manufacturer designs a PEB and has a single design fabricated using various materials as well as methods that can satisfy different kinds of aesthetic and structural requirements of clients. Hence, one could say that a pre-engineered building is made of components that are manufactured at a factory and assembled at a particular site. PEBs are structures of steel and have been booming in the construction market as alternatives to conventional steel buildings. The components of every PEB are fabricated at the manufacturing factory to an exact size and are transported to the main site for assembling the same. The main components building up the PEBs are: The structural steel framing system Metal roofing system And Wall panels of various materials In order to design a pre-engineered building with precision, a clear span between bearing points, roof slope, live loads, dead loads and much more needs to be determined. These buildings can be adapted to suit a wide range of structural applications, which leads to potential savings in the area of a structural framework as well. Let’s take a look at the components of a Pre-Engineered Building: #1 – Main Frame or Vertical Columns: The mainframes consist of rigid steel frames of the building. These steel frames are made of tapered columns and tapered rafters. They are fabricated using state of the art technology at BRPL, while the flanges of the same are welded. Also Read: How To Maintain PEBs; A Simplified Explanation #2 – End Wall Framing: An end wall framing is designed as a main rigid frame. The beam end wall system of framing consists of columns with pinned ends and these supporting the horizontal rafters are known as end wall rafters. #3 – Purlins, Girts and Eave Struts: These are secondary components of a PEB. In this preparation, there is no need for welding. They are prepared by wielding the steel coil in order to give the same desired shape. The Z shape is for purlins and girts and the C-shape is for eave struts. #4 – Crane System: The crane system is utilized to improve material handling productivity hence allowing more utilization of space by reducing traffic due to forklifts. The runaway beams of the crane are supported via built-up sections with the cap channels. Also Read: How To Choose The Best PEB Contractor For Your Steel Buildings Manufacturing #5 – Sheeting and Insulation: The sheets made of steel are galvanized profile sheets that are permanently coated with colour. These sheets are coated with special paints to enhance their anti-corrosion properties. They are insulated through insulation slabs and the steel sheets are fixed on top of the same as roofing steel sheets. #6 – Mezzanine System: The mezzanine system is a framing system that consists of a black deck supported by joists framed into the main mezzanine beams. #7 – Paints and Touches: Pre-painted steel is produced on a high-speed coil, painting lines where the surface preparation prior to painting and paint curing is done on a highly automated line under optimum conditions. Let’s look at the advantages of PEB: Pre-Engineered buildings have a number of advantages the very foremost one being they reduce construction time. Here are the major advantages of PEBs: PEBs have satisfied a large range of structural and aesthetic requirements. The components used in the making of PEBs are engineered beforehand and standardized as well. The use of customized software for design and drafting reduces the speed of the project. The design time of the PEBs is comparatively lower than that of standard buildings. Moreover, the frames of PEB’ offer higher resistance to seismic forces. Owing to the arrival of the systems approach, there is a saving in design manufacturing as well as site erecting costs. The diagrams of PEBs are shaped in a manner that reduces the cost, weight and load to foundations. Pre-Engineered Buildings are 30-35% lighter than conventional steel structures as they are made up of simple designs and are easier to construct. Bansal Roofing provides the complete PEB package, hence availing PEB services from a single vendor assures compatibility and quality of components. PEB has the capacity to endure weather conditions and has one of the highest durability. PEBs often come with the best warranties in the construction industry. Bansal Roofing Products Limited is the proud pioneer of durable, high-quality Pre-Engineered Buildings. We have never been charged with a penalty for late delivery and we ensure timely delivery for our PEB services.
Pre-Engineered ConstructionvsConventional Construction
With every passing day, we are witnessing the future of construction and it is sustainable, more durable and more efficient than what we have been working with. Pre-Engineered Buildings are one such boon that has now occurred in the construction industry. What are Pre-Engineered Buildings? A Pre-Engineered Building is metal construction that consists of light gauge metal standing seam roof panels on steel purlins between rigid frames along with light gauge metal wall cladding. These buildings reduce construction time and are extremely low in maintenance. One can think of Pre-Engineered Buildings as a puzzle, the pieces of which are not made on-site unlike conventional construction but are delivered from the manufacturer and assembled by the workers to construct a building. Bansal Roofing makes 95% of components of PEB in-house, having very less dependency on others hence completing 100% projects in time. Bansal Roofing is well equipped to produce Pre-Engineered Buildings (PEB structures) as per the client’s requirements. The company has all the latest machinery to support this segment. The entire design of Columns, Rafters and other Accessories is based on international structural standards and invoices, high technical welding and quality production. There is a lot of difference between PEB and Conventional buildings; however they both are constructed on the principles of foundation, design, framing and finishes. Also Read: Why are Steel Structure Buildings Recommended? Conventional Construction: Conventional construction is a step-by-step process which ranges from excavation to ultimate finishes. Every step has to be completed before moving to the other and complex designs often result in the delay of schedule. Since there are many steps involved, the cost of labour is more as well and the production waste involved is toxic for the environment. However, the fact that conventional constructions offer design flexibility cannot be ignored. While design flexibility requires careful maintenance, the foundation of a conventional construction depends heavily on the material used. When it comes to pre-engineered buildings, every component is fabricated separately to suit the design and the design creates a standard connection between all the parts. When they are delivered on-site it becomes easy and efficient for the laborers to put together a structure. Moreover, pre-engineered buildings have a quick turnaround and Bansal roofing holds the proud accomplishment of completing PEB projects on time. Conventional buildings take a maximum of 6 to 9 months in terms of construction. This is one of the major reasons for a drastic shift towards pre-engineered buildings. Also Read: Most Common Differences Between Commercial and Residential Roofing While conventional constructions have been in existence for a long time, pre-engineered buildings can be used for the same purposes at a more efficient effect on the environment, cost and time. From factories and airports to stadiums and community halls, PEB’s have made their mark in all areas of construction. Pre-engineered buildings lower the cost of construction, produce lesser waste and are known to be low maintenance along with high durability and ease of expansion. It is essential to check your project type and consult an efficient pre-engineered building manufacturer to meet your requirements. Bansal Roofing has years of experience with manufacturing PEB buildings catered precisely and timely according to the needs of the customers.
Why are Steel Structure Buildings Recommended?
The results that steel can produce as a material in steel buildings in terms of structure and beauty are really inspiring and resourceful. While many architects have challenged the idea of using only steel to construct the skeleton of a building, modern architects are creating fluid and innovative designs using steel from its rust texture to polishing it for a high shine finish. Generally, steel structures are used owing to characteristics like: • Substantial elimination of delays due to weather• No need for form work• Termite and rot proof• Uniform quality• Economic in transportation and handling• High strength and stiffness per weight• Long Spans (i.e. large column-free area span)• Accurate detailing• Non-shrinking and non-creeping at ambient temperature• Ease of fabrication and mass production including production and hence better quality control Since steel structures have the following characteristics they are used extensively and have better chances of durability owing to high strength and uniform quality along with being termite and rot proof. Also Read: Why Pre-Engineered Buildings are better than onsite fabrication Let’s take a look at the advantages of using Steel in Steel Building Structures: Beauty: There is a sense of openness and liberation to the architects when using steel in building structures as it is subject to being made into stylish shapes and designs in order to create large open columns and interiors. Adaptability: Steel is a boon for architects as it can be adjusted and changed according to the whims and wishes of the architect. The frame which is made of steel can be adjusted, repositioned and can be altered as well. At the same time, steel also helps to extend the lifespan of the building structure For example, wall frames that are made from steel can be widened and a new interior layout of the building can also be created the same way! Cost-Effective: Steel is lightweight in comparison to tinder and RCC and is also easier to transport. Thus reducing the cost of transport, fuel cost, and also accelerates project schedules. Adding to these reasons is the fact that steel is energy efficient and creates minimum waste thus increasing the chances of being recycled. Ductility: Steel can be rolled, cut and shaped into the structure of the architect’s choice without any changes in composition or property. Durability: Steel is known to stand extreme weather conditions and forces like strong winds, earthquakes and the like. Steel also tends to remain unaffected by termites or fungi and bugs. When compared to wooden frames, steel structures prove to be more fire-resistant. Let’s have a look at what kind of building are steel structures used in: High Rise Buildings: Steel is used in High Rise Buildings due to its strength, lightweight, and speed of construction. Industrial Buildings: Steel is used in Industrial buildings owing to its ability to create a large span also known as column-free span spaces at a low cost Residential Buildings: Using steel in residential buildings is a practice since it is similar to wooden framed structures which in the case of steel is called the light gauge steel construction. Temporary Structures: Steel is used in temporary structures because it is easy to install and remove which serves the purpose of a temporary structure. Steel can be used in building structures owing to other reasons depending on its existing properties like the fact that a whole frame of steel can be erected in a matter of days where wooden frames may take weeks altogether hence reducing the corresponding construction time by 20-40%. Steel framing and floor systems also allow easy access and the ability to make alterations to existing electrical wiring, computer networking cables and communication systems. Steel built building structures are also more adaptable and have greater potential for alterations that can be made over time while extending the lifetime of the structure.
Benefits of Turbo Ventilators on Your Roof
You must have seen the rotating round equipment on industrial roofs. They are called turbo ventilators or eco ventilators whose purpose is to help to vent the hot air from inside the premises into the atmosphere. Turbo ventilators are self-driven equipment installed on the roofs to extract inside air. They don’t require additional energy as they are operated by the atmospheric wind and in doing so, inside air is exhausted through it and the natural inward flow of fresh air is boosted. Despite appearing a little complicated at the first glance, it is a piece of fairly simple equipment with minimum parts but provides a significant number of benefits. Let’s have a look at them. Provide effortless ventilation: As the name suggests, a turbo ventilator provides easy ventilation for all structures and help in moving damp, moist air outside the building which could otherwise cause damage to equipment used in the building. Accumulation of moisture and dampness can cause rusting in metal equipment and can provide a favourable environment for different kinds of bacteria and fungi. Turbo ventilators allow the circulation of fresh air in the premises and prevent damages caused by mould, fungi and moisture. Also Read: The Advantages of Installing Skylight in Building Use less space: Turbo ventilators on roofs consume lesser space compared to other methods of ventilation and they are much more effective. Comparatively, other ventilations like ridge vents require more space and are not as effective. Turbo ventilators are flexible and can be placed at almost any optimum place on the roof. Don’t require additional energy: Turbo ventilators are completely self-driven and don’t require any energy source like electricity. They are operated by the wind and can keep running endlessly without supplying any energy. Even slight wind on the rooftops is enough to operate it. This way they result in huge cost savings. No breaking down: The simple rounded design of turbo ventilators makes them modest equipment with the least amount of parts. Hence they don’t face failure much often and are only affected by large debris or huge storms. With minimal maintenance and oiling, they can keep going for years before you need to replace them. Turbo ventilators are very helpful ventilation equipment. However, it is important to note that they can be affected by frequent storms which can damage them and make them prone to rusting. Sometimes, a little friction may also make them noisier which can be solved by regular oiling. Otherwise, they are very reliable equipment that can keep working without supervision. Turbo ventilator installation is however a little tricky and requires precision cutting on roofs and additional layers of sealant to prevent leakages. So it is a job best left to professionals. Bansal Roofing Private Limited are a leading supplier of turbo ventilators and can help you with the design, manufacturing as well as installation of the product according to your application. For more information, get in touch today.
How To Choose The Best PEB ContractorFor Your Steel Buildings Manufacturing
A PEB is a cost-effective solution for your offices, exhibition halls, conference centres, factories, power plants, warehouses etc. Do you desire a flexible engineered structure that can be tailored to your specific project requirements? Then a pre-engineered steel building is one of the best options for you! A PEB Contractor or PEB manufacturer can design and customise the building just as per your requirement. Do you know that Pre-Engineering Buildings are becoming increasingly popular due to their results-oriented benefits? Its advantages are the primary cause for the construction industry’s evolution in India during the previous several decades. Pre-engineered buildings have several advantages, including cost-effectiveness, recyclability, design flexibility, quick construction, and high durability. But who will be the right person for your manufacturing of steel building? Locate a reputable roofing company in your location and start receiving better dimensional services. Finding a suitable contractor, on the other hand, is a difficult task. When looking for the BEST PEB CONTRACTOR FOR YOUR STEEL BUILDINGS MANUFACTURING, there are a few factors to keep in mind. Factors to Consider Before Choosing a PEB Contractor: #1 – Evaluate The Quality Parameters: Every PEB contractor adheres to a set of guidelines to guarantee that the quality of their work matches their price. The term “quality” refers not only to the materials used in the construction of the structure but also to all other aspects. Make sure you request the documentation that specifies the vendor’s quality assurance procedures. This will allow you to determine whether or not the vendor is adhering to the quality check standards specified in the PEB offer. Having this document on hand can also assist the customer in the future when the Pre-Engineered building project is being completed. Bansal Roofing Products Ltd adheres to stringent quality standards to ensure that our clients receive the finest possible service. Also Read: Why is a PEB the Right Choice for Your Building Construction #2 – Ensure High Quality Manufacturing Material: You must be knowing that for a Highly Durable and Strong Steel Building Structure high-quality kind of manufacturing material is important to use. So The quality of the material is the main thing is to be noted before choosing any PEB company for construction. #3 Choose An Established & Experienced PEB Company: When it comes to choosing the right PEB contractor, always go with an experienced PEB manufacturing business since an experienced PEB company will always have a team of trained specialists who will uphold the company’s standard of producing high-quality products utilising high-grade raw materials. Bansal Roofing Products Ltd’s qualified technical team has all you need for any type of steel structure. When difficulties emerge during the construction process, such teams can handle the situation and even advise the customer on any design changes that may be required. So always choose an established & experienced PEB Contractor. #4 – Always Verify The Past Project: It is necessary to identify and verify the types and number of projects completed by the PEB contractor. To determine whether the vendor delivers the quality of the construction materials, one needs to visit a few of the vendor’s previous Pre-Engineered Building projects. This verification aids you in determining what a PEB contractor can provide you in terms of results. It is a very reliable method of determining the vendor’s ability to deliver good value for money with their service. Also Read: Why Pre Engineered Buildings Are Better Than Onsite Fabrication #5 – Availability of Tailor-Made Solutions: Pre Engineered Building (PEB) is a concept of building with high structural strength and an inexpensive design that overcomes traditional fabrication and reduces foundation stress, resulting in cheaper civil construction costs. But, Every client has a unique set of requirements and design calculations, thus it’s critical that you achieve the PEB structure you desire. Before you choose a PEB contractor, be sure it can meet all of your needs and provide you with a specific tailor-made solution. BANSAL ROOFING is well-equipped to construct Pre-Engineered Buildings in accordance with your specifications. We have all of the most up-to-date equipment. The whole design of Columns, Rafters, and other Accessories is based on worldwide structural standards, with high-tech welding and high-quality manufacturing. Keep these five essential elements in mind while looking for a PEB vendor for your next steel construction project, and we hope that they will prove to be useful and valuable. For contractors and investors, pre-engineered steel structures are the most versatile option. Many contractors and engineers that specialize in the use of traditional steel structures have lately moved to the usage of pre-engineered steel buildings. Bansal Roofing as a PEB contractor claims to meet your requirements in a Timely and Cost-effective manner. Remember that having the appropriate contractor not only speeds up the construction process but also makes it run more smoothly. So choose accordingly.
Why is a PEB the Right Choicefor Your Building Construction
PEB (Pre-Engineered Buildings) is one of the fastest methods used in the construction of Iron/Composite buildings presently. A PEB manufacturer can complete the entire building within a time frame of a few weeks to just a couple of months depending on the scale of the project. This is primarily because a PEB can be constructed much sooner than a conventional building and is comparatively less expensive. If you are looking to construct a building for your industrial/office purpose or personal need, a PEB is the best choice to consider. There are various advantages associated with PEB which we will discuss below. Advantages Associated with PEB Structure for Building Construction: #1 – Cost Saving: Needless to mention, one of the most important factors to consider before planning your building construction is the budget you’re going to spend and how much value you’re going to get out of it. For a building to provide great value for money, it must fulfil all your requirements while not putting a hole through your pockets. A Pre Engineered Buildings (PEBs) is considerably cheaper to construct than traditional concrete buildings. There is a precise amount of material used because it is designed before the actual construction takes place and all load calculations are made beforehand. This ensures you are only spending as much as is required. Also, the amount of labour required to construct a PEB is significantly less so you don’t need as much manpower to build a PEB which saves your costs again. Also Read: Is a Pre-Engineered Building Right for Your Next Project? #2 – Flexible Design: The design and calculation of a PEB are already done before actual construction which enables you to build it according to the available space and the application. On top of that, even after construction, you can keep adding elements to the building as your requirement keeps changing. You can extend it as you like or add any accessories you want or remove something you don’t need. A PEB supplier can do all of this pretty easily in the future which gives you great flexibility in terms of design and occupancy. #3 – Recyclable Buildings: If in any case, you need to demolish your building, a concrete building will only leave you with endless rubble and barely any reusable components. Basically, your entire investment is turned to ashes. But in the case of a PEB, the entire structure can be dismantled and be transferred elsewhere if you need it. Alternatively, if you have no use for it since it is a metal building you can also recycle the parts for other applications. Steel is a widely recycled material and can be recycled without any loss of properties. Also Read: 5 Reasons Why Bansal Roofing is The Best Choice For PEB Manufacturer #4 – Green Construction: PEB is made using steel and there are no harmful chemicals or toxins involved in the construction process. There is no chemical dust to hurt the eyes or lungs. It is a form of green construction that is environmentally friendly and poses no risk to health. It does not pollute and does not harm the workers on site. PEB buildings can be fittingly called green buildings. There are numerous advantages associated with PEB that makes them the ideal choice for building construction. If you’re looking for a PEB manufacturer, look no further, because Bansal Roofing Products Ltd has plenty of rich experience in PEB manufacturing and is the leading supplier of PEB and associated materials. We can understand your requirements closely and design and construct a PEB that suits your application best. The best part is that Bansal makes 97% PEB Components inhouse and hence no dependability on suppliers. We are committed to completing the project in time.
Why Pre Engineered BuildingsAre Better Than Onsite Fabrication
It might appear that carrying out onsite fabrication of a steel building would be an easier and cheaper way to go about a construction project than having a pre-engineered building developed and built by a professional PEB manufacturer. Despite what it looks like, Pre-Engineered buildings have a ton of benefits which can help you save your time and money when compared with onsite fabrication. Let us look at some of them here. Benefits of Pre-Engineered Buildings (PEB) Structure: #1 – PEBs (Pre-Engineered Buildings) Are Lighter: It is a well-known fact that PEBs are much lighter than conventional buildings, but it is also worth noting that due to the specific customisation of parts Pre-Engineered buildings are even lighter than onsite fabricated structures. When you carry out onsite fabrication you must procure materials from the market like sections and gurters which are available in standard sizes only. Your structure has to be built around them and carrying out the optimisation gets very difficult. However, in the case of PEBs, this customisation is already carried out at the design stage even before assembling the parts which enable the building to be made considerably lighter. Also Read: Important Roofing Accessories That You Need For Your Roof #2 – Lower Cost Of Building: Let us talk about one of the most important criteria, that is cost. Pre-Engineered Buildings are an extremely cost-effective solution when it comes to building construction. The fact that PEBs are lighter when compared with onsite fabricated buildings means a significantly lower cost in comparison. As the building gets heavier the civil foundation cost also goes higher. When it comes to PEBs, the civil foundation cost is much lower which in turn decreases the entire cost of the project. Also, during the construction of a Pre-Engineered Building since the calculations are done much in advance you can have a much closer estimate of the cost of the entire building as other parameters like fabrication, welding, painting etc. are considered and fixed, whereas in the case of an onsite fabrication whereas in an onsite fabrication project you must make separate calculations for the per kg cost of the steel and then fabrication, welding, and painting. In addition to that, you will also have to include the wastage of the raw material which can be anywhere between 7-8% by the time the project is complete. With PEBs this wastage of raw materials can be avoided easily as the entire structure is prefabricated after performing all the calculations. This enables significant cost savings. #3 – On-Time Delivery: Giving the project to a PEB manufacturer means they can take end to end responsibility i.e from sourcing the materials to the construction of the building. This helps in maintaining strict delivery times as a PEB manufacturer can have multiple sources set up for the materials and can take care of lead times more effectively. This also helps save the raw materials from degradation because without proper planning you would end up buying a lot of the raw material when it is not required and then just dump it until your project reaches the stage where it becomes useful. Storage of raw materials for such longer periods can cause degradation and, depending on the climatic conditions in the area, can also cause rusting. A PEB manufacturer is well equipped for such circumstances and can keep the raw material safe or else procure it systematically according to the plan as and when it is required. Also Read: Know The Components of PEBs Structure #4 – Better Quality: A PEB manufacturer like Bansal Roofing can always assure you of the highest quality standards as we maintain strict quality checks on our premises. PEBs are designed and fabricated in controlled environments which allows a PEB manufacturer to personally check and ensure its quality. The incoming raw material is also passed through a quality check and if it doesn’t meet the required standards it is rejected. The consistency of welding and painting is also subject to a high level of scrutiny under expert supervision before it is dispatched for assembly. #5 – Ease of Installation: PEBs are famous for their ease of installation. Their assembly process is very simple and can be accomplished by fastening nuts and bolts on site. This also helps in completing the structure much faster when compared to onsite fabrication. Since the parts are manufactured in the factory while maintaining precision, it is easier to assemble them on the site without mismatching parts. The numerous benefits of Pre-Engineered Buildings make them the right choice for steel building construction rather than onsite fabrication. PEBs are cheaper, stronger, easier to assemble and can be constructed much faster. Bansal Roofing is a leading manufacturer of PEBs and has years of experience in the field without a single delay in any of the projects.
5 Reasons WhyBansal Roofing is TheBest Choice For PEB Manufacturer
Bansal Roofing Products Ltd. is the best PEB manufacturer in Vadodara and all over Gujarat and has held this crown for a very long time. Bansal roofing has several years of experience in design, erection and commissioning of Pre-Engineered Buildings and is known for excellent quality and reliability. Rich experience in the field and commitment to deadlines and quality makes Bansal Roofing one of the leading and most reputed PEB manufacturers in Vadodara. Those familiar with Pre-Engineered Buildings will be aware of their numerous benefits, some of which include high structural strength, durability and flexibility in design. But it is also important to find the right pre-engineered building manufacturer for your project because of the precision work that goes into the design and construction of the structure. Usage of the right materials and quality craftsmanship decides the life of the structure and is something that should not be compromised. Taking care of all these details, from sourcing the materials to building the structure is the work of experienced suppliers which is why Bansal Roofing’s expertise in the field helps overcome all these challenges easily. Here are five reasons why you should choose Bansal Roofing as your desired PEB manufacturer: #1 – Plenty of experience in the field: Bansal Roofing Products Ltd. has been in the field for more than 10 years and holds a rich experience in the design and construction of pre-engineered buildings. Bansal Roofing has successfully completed numerous projects while delivering full customer satisfaction and has built trust with the customers. Also Read: Tips for Maintenance of Pre-Engineered Buildings (PEBs) #2 – Timely Delivery: Bansal Roofing is known for delivering on time and maintains a track record of finishing all projects on or before time. We have never failed any project deadlines and always put extra efforts to ensure all the processes are streamlined so that no delays are faced with material procurement and construction. It is through a solid past experience in handling such projects that we can anticipate the challenges and take necessary actions to prevent any difficulties while executing the project. We have completed 100% projects on time and have never been charged with a late penalty to date. #3 – Commitment to Quality: It is always our aim to furnish products and services that are of the highest quality at a reasonable cost to all our customers. We take extra care in understanding the customer’s requirements to the minute level of detail so that we can deliver products and services that entirely satisfy customers. This dedication to quality has helped Bansal Roofing build a brand name and good reputation in the market. #4 – Completely In-house Manufacturing: Bansal Roofing takes care of entire PEB buildings construction projects with completely in-house designing, calculations and manufacturing of materials. More than 95% of the parts required are manufactured in-house. The company is well equipped to produce construction materials with state of the art machinery. All the designs of columns, rafters and other accessories are based on international structural standards. Since all the materials are developed in-house, it is possible to maintain strict quality checks and deliver structures that have a longer life. Also Read: The Difference Between Prefabricated and Pre-Engineered Steel #5 – CRISIL RATING – MSE1 Rating: Bansal Roofing Products Ltd. is a CRISIL rated company having “MSE 1” rating which means highest financial strength and high operating performance. This has enabled us to cater to various global markets and build a solid global presence. This sets us apart from competitors and makes Bansal Roofing a renowned brand and a trustworthy company. Bansal Roofing Products Ltd. is a well-known name in the market when it comes to manufacturing of pre-engineered buildings and years of experience and knowledge in the field has helped us become a company the people trust and count on.
Tips for Maintenance of Pre-Engineered Buildings (PEBs)
Pre-Engineered Buildings or PEBs are known for their versatility and their ease of construction while providing many benefits at the same time. They are strong, durable and can be designed according to the site conditions which make them an ideal choice for construction. But after a pre-engineered building or PEB manufacturer has completed their work and commissioned the building there are some extra measures you can take to extend the life of the building which we are going to talk about further. Like any other construction structure, pre-engineered buildings also need their regular maintenance to be able to keep performing satisfactorily under various climate conditions. It is always better to conduct preventive maintenance than investing in repairs later due to any unforeseen damage. The Maintenance Period of PEBs: PEBs are designed for extreme climatic conditions and can withstand harsh weathers, but even PEBs can be vulnerable to damage if not maintained regularly. The frequency of maintenance of PEBs depends on the kind of locality it has been installed in. PEBs installed in areas with humid climate conditions and highly polluted areas require more frequent maintenance than areas with mild climates and dry regions. [wpdatatable id=2 table_view=regular] Also Read: Application of Pre-Engineered Buildings (PEBs)Regular inspections of the building structure should be scheduled to identify any potential problems which may lead to significant damage in the future. It is a good idea to fix the problems while they are minor so that they can be eliminated with minimum costs. You may also get in touch with your PEB supplier to notify them of any defects that you may find during the inspection. Cleaning Regularly: Building areas like gutters, downspouts and roof sheets should be cleaned regularly to prevent debris and unwanted materials from collecting on them which can cause damage to the building. Cleaning the building also helps it retain its aesthetic appeal for a longer period. Accumulation of dirt in narrow areas and the formation of mould can trap moisture and start to corrode the material prematurely. So keeping all parts of the building clean is a good measure to prevent damage to the building. It can be easily done with a low-pressure water hose and a suitable cleaning solution. Taking Care of Fasteners: Believe it or not, the very fasteners that secure all the parts of the building together can become the reason for its destruction. Fasteners, if left loose, may allow for seeping of water into the frame of the building which may begin to corrode the building faster. Fasteners which have been damaged in any way should be immediately replaced because it may compromise the strength of the structure in that area and can also affect the load distribution of the entire structure. This may lead to unexpected structural damage. A Fresh Coat of Paint: The exterior of a Pre-Engineered Building is highly resistant to harsh weather, UV rays and corrosion. But sometimes they may receive a dent or a scratch from heavy vehicles, cranes during handling of equipment or forklifts which can cause dents on the building material. These areas can become the starting point for corrosion which can then spread further. So it is a good idea to cover these areas with paint that will prevent their exposure to the atmosphere and keep them protected. Maintenance of Accessories: Along with regular maintenance of the PEB, it is equally important to pay attention to all the accessories fitted with the building like doors, rolling shutters and vents. Occasionally lubricate the hinges and locks of the doors and make sure they are not allowed to swing back fully against the wall. The repeated impact caused by the doors on the walls can damage the structure. Regularly clean the guide channels of sliding doors so they can run smoothly on the guide. Keep the rolling shutters regularly lubricated and apply grease to the vertical guides. Keeping all the accessories of a PEB in a healthy condition can save repair costs and keep the building strong for a longer time. Pre-Engineered Buildings or PEBs have excellent durability which can be further enhanced by taking proper care of the building and running periodic maintenance on the building. But when working on the building extra safety precautions must be taken like using correct ladders, turning off electrical circuits, using cranes wherever required. By following the above points, you can greatly increase the life of PEBs and keep them performing at optimal levels. For more details on maintenance of PEBs, Contact us or Call us @ +91-9925050913 or +91-265-2581082. Bansal Roofing Products Limited is a leading manufacturer of PEB in Vadodara, Gujarat and with years of experience in the field can take care of entire PEB projects from design to construction.
Application of Pre-Engineered Buildings (PEBs)
A Pre-engineered buildings is a form of building, designed by a PEB supplier or PEB manufacturer that involves pre-designed and prefabricated steel structures which can be customized according to the specifications and assembled at site. PEB buildings are one of the most sought after methods of construction all over the world due to their flexibility and ease of construction. Pre-engineered buildings or PEB buildings are built using prefabricated I-shaped members, also known as I-beams. These I-beams can be shaped according to the requirements and available space and can be assembled at the site which reduces the time spent in construction significantly. Due to such pre-engineering, there is less amount of engineering required during the actual construction of the building at the site. If designed efficiently, it is possible to make a pre-engineered building 30% lighter than any conventional steel building. Also Read: The Difference Between Prefabricated and Pre-Engineered Steel PEB (Pre-engineered buildings) comprises of: Primary Members: Columns, Rafters, Crane Beams etc. Secondary Members: Bracings, Tie rods, Angle bracings, High Tensile Bolts and washers etc. Roofing, Cladding & Accessories: Top Roof Sheets/Panels, Side Cladding (Vertical) Sheets/Panels, Skylights Sheets, Ventilators, Louvers, Downspouts, etc. PEBs are extremely useful in industrial applications. The flexibility that PEBs can provide makes the process of setting up a factory much easier. Because the PEB can be designed according to the conditions at the site where the factory is planned to be set up, it becomes the ideal choice for hugely reducing the construction time. Heavy industries like ceramic factories, cement plants, iron and steel plants often use Pre-Engineered Buildings as their choice of construction. Another advantage of PEBs is that they can be easily transported to the site and erected within a short period. This helps with the construction of malls, offices, showrooms, distribution centres as well as supermarkets. The construction of these structures should require as little time as possible because of the commercial implications that can be caused by a delay in the completion of the project. In such cases, PEBs due to their short construction time, easy transportation of pre-fabricated components and comfortable assembly process reduce the time spent during the actual construction at the site. The numerous advantages of Pre-Engineered Buildings have extended their reach beyond industrial and commercial applications. PEBs can also be used in the construction of schools, auditoriums, theatres, and exhibition centres. These days PEBs are being used in the construction of hospitals as well. PEBs can also be used to provide the structures for dairy farms, animal shelters, poultry farms, greenhouses and grain-storage centres. Apart from all that PEBs have also made their way to structures meant for recreational activities and sports. Several famous stadiums in the world have been entirely made through PEBs. Additionally, PEBs can also be used in making indoor stadiums, tennis courts, gymnasiums and closed structures of swimming pools as well. The durability and ease of construction of Pre-Engineered Buildings have enabled them to become the ideal choice for the construction of most industrial structures over the years. But PEBs are also gradually making their way into commercial and agricultural constructions and many other sectors where robust structures are required which can be erected in a short period with minimum labour. PEBs are durable, strong and easy to construct. Bansal Roofing is equipped to handle complete requirements for Pre-engineering buildings which includes Factory sheds, Show rooms, Warehouses, Cold Storage, Community centers and many more . We design entire columns, rafters and all other accessories in-house based on international structural standards, with all the fabrication done at our factory using high tensile steel material. All the design and manufacturing is done after doing a detailed analysis of the site and collecting all the dimensional data.