How to Choose Roofing Material?
Choosing roof material and style may sound easy but one small detail can cost you an enormous amount of money. When it comes to choosing roofing material and roof structure there are more factors to consider than just aesthetic feel and looks. Here we have broken down the list of factors you should consider while buying roofing material. Things to Consider While Roofing Material: Before you start searching, analysing and comparing different roofing material, there are a few factors you should look for which will help you to choose the right and suitable roofing design and material for your roof. #1 – Consider the Purpose of the Roof Is it an industrial building roof or a home roof? Is it for small outdoor garages or is it for big warehouses? Many people forget that the size and longevity of their roof and material that they choose depends on the purpose of the building. The roofing style for the factory will include extra air circulation, insulation turbo fans and many more while a small warehouse or garage roof will be simple and easy to install. Also Read: How To Install Roofing Sheets #2 – Duration You also have to consider the fact that for how long you will be using that building. If it is a small project for a short duration then you can go for something which is stable and pocket friendly. There are many pre-engineered buildings (PEBs) that are easy to carry from one project site to other and easy to install. On the other hand, if the project is of a permanent building type then you can go for the material that is extra durable and has low maintenance cost. #3 – Considering the Aesthetics and Look for your Building The roof is most likely the largest and the most important part of your building and undoubtedly the most visible part of the building’s exterior. Therefore, choosing a roof material that enhances the design and look of the building is very important. Do you want a sleek and modern space? Or the rustic vintage look? The roofing material you choose will have a great impact on the overall style of the building. So, it’s very important to make sure that you pick something that fits your budget and your style. Also Read: Application of Pre-Engineered Buildings (PEBs) #4 – Consider the Climatic Conditions where you live in We all aspire to have a roof that’s durable and long lasting and no one loves to invest in continuous maintenance costs behind roofing issues. All this can be solved if you choose the material according to the climatic conditions around the building. Do you live in a harsh high temperature where hot sun rays shine all day long? Or maybe you live in a climate where you face heavy rains or hails? Or is it extreme cold weather and always covered under a snow blanket? Whatever weather could possibly come your way, it’s important to make sure the material you choose for roofing can handle those extreme conditions. Once you have figured out these basic factors that can affect your roofing durability and stability, then all that is left for you is to figure out which roofing material fulfills your requirements. For more Roofing related free consultation please contact Bansal Roofing LTD or call us @ +91-9925050913.
What is a Steel Building – Advantages and Applications
Steel is one of the most commonly used building materials in modern construction. A strong foundation of a building can not be created without the use of steel, which gives the building the strength to withstand natural calamities such as earthquakes. Steel Buildings are resistant to different environmental factors. There are several properties due to which steel buildings are preferred compared to concrete and the use of steel in construction projects and civil engineering is continuously expanding worldwide. The modern builder has a range of choices to choose from. From full-throttle metal building projects to hybrid construction projects that incorporate the qualities of both concrete and metal. Steel is a versatile building material that has contributed to its application into roofing materials at almost every point of the construction process, from framing and floor joists. Here are some of the key advantages of steel building that make it such a safe and reliable option for construction. Advantages of Steel Building: Modern Design And Creative Freedom: Architects can let their artistic imaginations run wild, while also maintaining the capability to design and build a strong and durable building. The ability of steel to stretch greater distances with steel ceiling joists is one of the most obvious benefits of using a steel frame in the building. This makes it possible for engineers to extend their choices, and build bigger and larger space using steel products that were not possible with other materials. Strength and Durability: The components of structural steel are stronger and lighter than those made of weight-bearing concrete or wood. The fabrication of weight-bearing steel is 30 – 50 percent lighter than its wooden counterpart. This makes the construction of steel buildings stronger than conventional wooden or concrete buildings. Steel Building offers a robust and durable structure like a steel framework that can withstand severe forces or harsh weather conditions, such as earthquakes, strong winds, hurricanes and heavy snow to a greater extent. Also Read: Why Does A Metal Building Cost Less In The Long Run? Easy And Quick to Install: Inside the production plant/manufacturing factory, steel parts in steel buildings are pre-manufactured to a specific requirement and are shipped out in ready-to-be erected condition. It thus greatly boosts up construction time. So in a shorter time than average, it is possible to complete large-scale projects. Since sections of a steel frame are simple to manage, it is hassle-free to install and assemble them on-site, and there is also no need to measure and cut parts at the last moment. Versatile: Steel is highly flexible as it can be moulded into almost any form, making it an attractive alternative for residential and commercial buildings as well. For wide spans and heavy structures that accommodate all forms of industrial structures, a steel framework is highly recommended. Similarly, there are hardly any alternatives to steel structures to conform to the versatile design of big clear-cut buildings, such as airports, terminal buildings, auditoriums, halls, agricultural buildings, warehouses and indoor areas. Also Read: Green Industrial Buildings For A Better Tomorrow Cost-effective and Environmental Friendly: Compared to wood/concrete, steel is light in weight, which makes it easier to transport and therefore lowers fuel costs and speeds up project schedules. In addition, it is also energy efficient and can be recycled, resulting in reduced loss of raw materials. Concrete is economical wherever cheap labour, i.e. in undeveloped countries, is available. In developing countries due to costly labour, the expense of the RCC structure is greater. Overall steel is a versatile building material that has contributed to its existence in almost every stage of the construction process or to the manufacture of roofing materials, etc. As a cost-effective alternative, steel is recommended for both small houses and for large and heavy structures. Please contact Bansal Roofing LTD for more information and a free steel building consultation. Our experts will provide you with the best solutions according to your needs.
Types of Purlins – C, Z and Sigma Purlin
Bansal Roofing’s precise understanding of the specialised industry allows it to provide buyers with the highest quality Purlins, which can be widely installed in commercial and industrial buildings. C, Z and Sigma Purlins are used in a roof to support loads from a roof deck or sheathing. These purlins are available in both ‘C’ and ‘Z’ shapes and with cut-to-length lines that can easily be used in large construction as warehouses and industrial sheds. And it also offers a perfect finishing look at garages and carports. To customise the specifications of architecture or structural engineering, our purlins are protected by the main support beams, steel beams or construction walls. These purlins are manufactured with advanced technology in cold-formed steel. Our purlins are rust-resistant and can withstand extreme weather conditions. These Purlins are mainly designed to offer construction cost-effectiveness and to keep the site clean and environmentally friendly while keeping the building strong and stable to maintain structural integrity forever. Also Read: 10 Things To Consider Before Hiring An Industrial Roofing Contractor The sections Z ‘and’ C ‘are precisely roll-formed from galvanized steel of high strength, which can be lapped and nested on the supports. We undertake the manufacture and erection of these according to our customers’ detailed specifications. They are lightweight and easy to install, with no rounded corners or incorrect lengths. Unlike other companies, Bansal Roofing offers a wide range of C, Z and Sigma purlins with the option of customising according to your needs. We offer purlins that are well-known for their outstanding features and are widely used in large and diverse thickness roofing designs, including railway platforms, workshops, plant sheds, godowns and industrial sheds. Also Read: Pre Engineered Buildings – Know More About PEBs Structure Sigma purlins are precisely roll-shaped with high-resistance steel to provide an efficient, lightweight and cost-effective tooling and cladding system for structural steel structures. Our Sigma purlins can be installed quickly and are suitable for insulated and uninsulated roofs and walls as well. The thickness and height of the selected purlin depend upon the width and loads which can be tailored to the customer’s needs. Designed with the standard and interchangeable components to fit the system. Includes pre-designed flashing and trims. The cost efficiency and durability of our product make Bansal Roofing Products LTD one of India’s best exporters of Z, C and Sigma Purlins. We are the leading manufacturer and supplier of a wide range of Purlins with our extensive knowledge and experience in the relevant industry. We are a leading manufacturer of c – and z-sections of purlin, roof purlins, hr purlins, galvanized z purlins, c&z purlins and c purlins from Gujarat with a team of experts and their work. Our goal is to offer the best quality products and service to our customers at the most affordable price. Our engineering and solutions to ensure our customer satisfaction makes us one of India’s most trusted Purlin manufacturers.
Know The Components of PEBs Structure
Pre-Engineered buildings or PEBs structure are made up of various components that give them their unique properties and make them sturdy and durable. Pre-Engineered Buildings are known for their flexible design, high structural strength and ease of construction. But all this is made possible due to the various components that go into building a PEB. Just like any assembled structure, a PEB consists of components that can be categorized into 3 main types and a few accessories. A PEBs Structure (Pre-Engineered buildings) is made of: Primary Components Secondary Components Roofing or Cladding Other Accessories #1 – Primary Components: The Primary components include 3 main parts: Main Frame, Columns and Rafters. Main Frame: The main frame is the basic structure of the building which is made of rigid steel. It is built using tapered columns and rafters, sometimes also referred to as built-up members. There are spliced plates welded to the end of these tapered sections. The splice plates of connecting sections are bolted and the frame is erected. Columns: Columns are used to transfer the vertical load to the foundations. These are generally made up of I sections which give benefits in terms of strength while being economical to produce. Rafters: Rafters are sloped structural members or beams that extend from the ridge or up-to-the wall-plate.They are designed to support the roof deck and other loads associated with it. Also Read: Tips for Maintenance of Pre-Engineered Buildings (PEBs) #2 – Secondary Components: Purlins, Bracings, Tie rods, Angle bracings, High Tensile Bolts and washers etc. are classified as secondary components that are used in a PEB. These parts are used to support walls and roof panels. In addition to that, the secondary members also help the building withstand the longitudinal loads that the building may see during earthquakes and heavy winds. Purlins are mostly unique cold roll-formed sections used to fix roof and side claddings. They are available in different variations such as Z, C and Sigma purlins which are denoted by their cross-section. #3 – Roofing or Cladding: Roofing sheets, as their name suggests,provide protection to the building interior from the environment. They can be designed to either block sunlight or allow partial sunlight to illuminate the interiors, depending on the requirement. A Standard supply of material for Roof Sheets is 0.47 mm Bare Galvalume and for wall Claddings it is 0.50mm Colour coated Galvalume. Also Read: Fiber Reinforced Plastic Glass (FRP) – An Innovative Construction Material Other Accessories: Several accessories are available for Pre-Engineered Buildings or PEBs structure that can greatly increase the functionality of the building. Depending on the type of application, the accessories may be selected. Some of the many available accessories used in PEBs are Windows Turbo Ventilators Louvres Sliding Doors Roll-Up Shutters Skylight Sheets Ventilators Downspouts etc. It is through a combination of various small and large parts that a PEB gains its strength, durability and flexibility. For more details on how your PEB can be designed and optimized for your application get in touch with Bansal Roofing Products Ltd., the leading PEB manufacturer and supplier in Vadodara and Gujarat. Contact us now or Call us @ +91-9925050913 for more information about PEB components and parts.
Everything You NeedTo Know About Perforated Sheets
Perforated sheets or perforated plates or screens are metal sheets made by a perforated sheet supplier through a metal punching process. These sheets have holes punched in them in a pattern of various shapes which make the metal sheets useful for different applications. Depending on the type of application these sheets may be available in different types of materials like stainless steel, galvanised steel, brass etc. The process of punching holes in different shapes or slots is known as perforation from which the perforated metal sheets derive their name. Remember to check with the perforated sheet manufacturer the kind of solutions that they can provide according to your requirement. According to the types of holes punched on the perforated sheet, their applications range from ventilation, heat dissipation or noise reduction in an environment. Due to their unique appearance, sometimes they also find their way into decorative equipment. Types of Perforated Sheets: Perforated Sheets differ in thickness, size and material which make them usable in a wide range of applications. They are also available in various hole patterns which could be round, slotted, capsule, hexagon etc. These patterns change the benefits tied to the perforated sheet which we will discuss further. Applications of Perforated Sheets: Perforated sheet manufacturers can also make sheets that are multipurpose, lightweight and robust at the same time which find usage in offices, houses, parks etc. Let’s have a look at how they are used. Also Read: 8 Benefits Of Using Colour Coated Roofing Sheets Sunlight Containment: Useful in architectural applications, perforated sheets can be used to limit the amount of sunlight passing through into an area without blocking the view outside. These sheets are used as sunshade panels for buildings such as shopping malls, office buildings and exhibition halls. Barrier: Perforated sheet can be profiled in a roll forming machine to increase the strength. In high rise buildings such perforated profiled sheets are installed vertically to protect workers/engineers working at height to fall down and to cut the vision while allowing air circulation. Bansal Roofing Products Limited has expertise in making such profile perforated sheets. Acoustic Performance: Perforated metal sheets that have a high open area can efficiently manage the noise in an environment and provide you with a comfortable experience. They can also be designed to allow sound to pass easily in which case they can be used as speaker grilles to protect speakers from damage while not compromising the sound they emit. Perforated metal noise barriers made of aluminium are also used on highways or near rail tracks to absorb and weaken the noise. Filtering: By designing perforated sheets with low clearance holes they can be used as filters in various applications such as chemicals, food, petroleum and sewage water filtration. By changing the design of the clearance holes the amount of filtration required can be regulated from coarse to fine. They can also be used as car silencers or granary ventilations. Heat Dissipation: Perforated sheets can easily allow for better air circulation in an area and consequently act as good ventilation by regulating the heat in an enclosed environment. This can significantly decrease air conditioning costs and save a lot of energy by using natural air cooling. Also Read: Green Industrial Buildings For A Better Tomorrow Anti Skid: In areas where there are higher risks of skidding like stairs or offices, specially embossed perforated sheets can be used to greatly reduce the chances of skidding and to prevent any casualties from occurring. They can be used in industrial plants on the walkways and workshop floor, transport places, stairs, elevators etc. Protective Function: They can be used to protect fragile equipment from mishandling and can also be used to protect people from critical heavy machinery by blocking unauthorised access to them. On the other hand, they can also be used as guard rails in balconies to protect small children and can also be used as barriers on train stations to prevent people from falling over. Decoration: Decorative perforated sheets available in various patterns of triangular, diamond, oblong, hexagonal or other custom made shapes are widely used in architectural applications to improve the aesthetics of a building or room. They can serve as a barrier as well as a decorative piece of equipment in specific areas. Also Read: How To Keep Industrial Factory Cool Without Air Conditioning? Benefits of Perforated Sheets: As evident from their applications mentioned above, there are several benefits associated with perforated sheets. The peculiar design of perforated sheets allows them to block excessive sunlight from entering the room while keeping a sufficient amount of natural light to not require any additional artificial lighting. They can also facilitate ventilation and provide cooling through natural air circulation. This efficient balance of natural light and air helps in greatly reducing energy consumption and results in enormous cost savings. Perforated sheets with intelligent designs can regulate the noise in the environment by absorbing unnecessary noise. This is especially useful in areas near high traffic and crowded public places. The unique design of perforated sheets which bring plenty of benefits has made them widely useful in mainstream construction of buildings, industries, automobiles, malls and public areas as extremely functional as well as eye-catching decorative equipment. It is important to choose the right size and shape of perforated sheets depending on your application and make sure to source it from the right kind of perforated sheet supplier. Contact Bansal Roofing who is one of the leading suppliers & manufacturers of perforated metal sheets in Vadodara, Gujarat. We can provide a wide range of standard as well as customised perforated sheets of the highest quality that combine strength, functionality and beauty and are suitable for all kinds of applications.
Fiber Reinforced Plastic Glass(FRP) – An Innovative Construction Material
When it comes to choosing a roof, you need a durable, long-lasting, and strong material. And, when it comes to choosing a transparent roof, many factors need to be considered. You want maximum light to enter your structure, but you also don’t want to burn off your skin with damaging exposure to sunlight. And the only option you think you have is the glass, but with industry development now we have a better alternative of glass. First and foremost, glass is the most transparent material that has been used for ages. But, glass allows all of the light from the sun, which includes visible light, heat and ultraviolet rays. While the visible light is amazingly beneficial, the ultraviolet rays are equally harmful and heat at floor needs cooling which costs extra. Realizing this, there has been an innovation in the material of glass. Glass fibers are now mixed with polyester resin to form glass-reinforced plastic (GRP), the new material for transparent roofs. Industrial glass fiber has been included in our life as the raw material of the first insulation materials. As an insulation material, the insulation panels, roof panels and roof plates have been produced on a large scale and have enabled the buildings to be healthy living areas. Industrial glass fiber was used as the raw material of the first insulating products in our lives. As an insulation material, the insulation panels, roof panels and roof plates have been produced on a large scale and have enabled the buildings to be healthy living areas. What is Fiber Glass (Plastic)? Widely known as Fiber Reinforced Plastic (FRP) is a type of plastic where the reinforced material is glass fiber. The fiber of glass is usually flattened into a sheet, arranged at random, or woven into a cloth. The glass fiber may be made of various types of glass, depending on the application. Fiber glass is lightweight, less-brittle and durable. The best feature of fiber glass is its ability to be reshaped into different, complicated structures. It explains pretty much why fiber glass is commonly used in Roofing, Insulation, Water Gutter, Skylight, Boats, bathtubs, vessels, aircraft, etc. How is Fiber glass made? Fiber glass is made of glass similar to that in windows or kitchen glassware. Glass is heated up to liquid, and squeezed through superfine holes to create fiberglass. It produces incredibly thin glass filaments — so thin really, that they are measured in microns. These flexible filament threads can be used in a variety of applications: they can be woven into larger material swatches or left in a much less formal form used for the more common puffy texture used for insulation or sound insulation. The final application depends on the conditions (longer or shorter) of the extruded strands and the consistency of the fiberglass. The name of fiberglass has frequently appeared in the last quarter of the century, the design and development market, contradictory to what is supposed to be used from long-standing history. Particularly from the time when fine glass decorations with goblets, vases, and various textile items have entered human life and history. It is interesting how vases and goblets were embellished with glass ropes also during the ancient period. Also Read: Application of Pre-Engineered Buildings Properties of Fiber Glass: Mechanical strength: The strength of fiberglass is higher than steel. It is also used to deliver high-efficiency work and can sustain the heavy load. Electrical characteristics: Even at low thickness fiberglass is a great electrical insulator. Incombustibility: This is naturally incombustible since fiberglass is a mineral material. When exposed to fire, it does not release smoke or harmful materials. Dimensional stability: Fiberglass has high resistance towards thermal and hygrometric variations. Has a low linear expansion coefficient. Compatibility with organic matrices: Fiberglass can be of different sizes and can be mixed with other synthetic resins and some mineral matrices such as cement. Non-rotting: Fiberglass itself does not rot and will not be harmed by rodent or insect activity. Thermal conductivity: The thermal conductivity of fiberglass is low and thus very useful in the building insulation industry. Fiber Glass – Plastic Material for Construction Industry: When one thinks of fiberglass in architecture, the first thing that comes to mind is insulation; but fiberglass has many other architectural uses, some unknown to most architects. Whether it’s used on the structure or as a complementary embellishment, this material can be surprising. Furthermore, this material has a wide list of positive properties: it withstands inclement weather, it behaves well in sub-zero temperatures, it doesn’t suffer from corrosion, it’s easy to maintain, it has low thermal conductivity, it’s sturdy, behaves well in tension and compression, it’s light, allows a smooth finish and it’s cheap compared to concrete or other traditional materials. Glass-reinforced plastics gave life to the new generation material of glass fiber, roof, wall, and surface coating. Glass fiber or fiberglass, GRP, glass-reinforced panels, as a semi-finished frame of this material, are much more durable chemically and mechanically and have developed and provide an interesting aesthetic. With the contribution of fiberglass, the FRPs industry is using this material more and more and this GRP is widely used material for the interior and exterior of buildings. In other words, glass-reinforced plastics are the name of the substance that is abbreviated as fiberglass. Fiber-reinforced Plastic materials are generally called abbreviated fiberglass, meaning the distinction between fiberglass and FRP has slowly vanished. GRP is made by mixing glass reinforced plastics, fiberglass and resin using several different process techniques. In the building industry, GRP is widely used for the design of panels used in roof, facade and wall coverings. Use of Fiber Glass in Construction Area: In the construction area, Fiberglass is preferred because of its strength and performance. Waterproof properties, Insulation Properties, corrosive resistance, Fire retardant are some of the properties of fiberglass. Fiberglass plastics are durable and versatile and due to fibers of glass it is used to secure the walls of cement, steel and wood. FRPs are used in roof panels
Polycarbonate SKY LIGHTING SheetsUsed as a Sustainable Building Design
As the world seeks solutions to reduce energy and resource consumption, the demand for innovative building materials that contribute to more energy-efficient building design continues to increase. More and more, designers and builders are seeking materials solutions that satisfy customer requests for green structures, meet evolving regulatory requirements. Polycarbonate sheets are one of the most popular materials in the construction industry. Polycarbonate has several unique advantages along with sustainability and cost-effectiveness, making it a favourite among architects, builders and contractors. In recent years, polycarbonate sheets have become important to environmentalists, architects and designers with the rise in more environmentally friendly building structures. Any builder always looks for PC sheets when they focus on making Sustainable buildings or green buildings. Some of the advantages are – a future increase in energy efficiency, a reduction in greenhouse gas emissions and a lower carbon footprint. What is a Polycarbonate Sheets? Polycarbonate is a high performance, durable, amorphous, and transparent thermoplastic polymer and offers a unique combination of properties, with organic functional groups bound together by carbonate groups ( – O–(C = O)–O –). PC’s key properties, such as high impact strength, high dimension stability and good ionic conductivity, make it a popular plastic engineering. Polycarbonate Sheets are made of polycarbonate polymer as mentioned above where this thermoplastic is manufactured and moulded/extruded in transparent long sheets to make it in a more usable form. PCs are incredibly tough and absorb minimal moisture, making it corrosion resistant to impact damage as well as water damage. It’s also flame-retardant and chemical resistant. Main Properties of Polycarbonate: The PC is an ideal material well known and commonly used in the construction industry due to its flexible features, eco-friendly manufacturing and recycling capacity. Polycarbonate sheets are a perfect substitute for glass, PMMA and PE because the combination of a unique set of chemical and physical properties makes it more durable. Let’s discuss a few other characteristics of the Polycarbonate sheet in detail. #1 – Toughness and Strength: Polycarbonates are highly resistant and impact resistant, as well as provide safety and comfort for highly reliable and performing applications. The density of the polymer 1.2-1.22 g / cm3 is maintained at up to 140 ° C and down to -20 ° C. PCs are also almost unbreakable. #2 – Transmittance: PC is an extremely transparent material capable of transmitting about 90% of the light as much as glass, and PCs are lighter than glass. Depending on the customer choice, these PCs can be customized as all these polycarbonate sheets are available in a wide range of colours and shades. #3 – Lightweight: Polycarbonate sheets are considered to be a great alternative to glass, as they provide the same features under lighter weights. Lightweight allows OEMs to effectively limitless design options compared to glass. The property also improves efficiency, facilitates the installation process and reduces overall transport and handling costs. #4 – Protection from UV Radiations: Polycarbonates provide 100% protection against harmful Uv rays and are designed to block Ultraviolet radiation making it ideal for using it in the greenhouse. Additional U.V. protection coatings are applied over and above addition of U.V. stabilizer during/before extrusion. Also Read: Green Industrial Buildings For A Better Tomorrow #5 – Chemical Resistance: Polycarbonate has excellent tolerance to diluted acids, aliphatic carbohydrates and alcohols, medium protection against oils and greases. Diluted alkalines, aromatic and halogenated hydrocarbons can quickly damage the PC. You need to be extra careful while cleaning the PCs because the chemical nature can be altered. Manufacturers advise the cleaning of PC sheets with certain cleaning agents that do not affect the chemical composition of the polycarbonate. #6 – Heat Resistance: The polycarbonates are thermally stable up to 135 ° C with excellent heat resistance. Further tolerance to heat may be increased without altering the structural properties by introducing flame retardants. Flexibility of Polycarbonate: It can be cold-formed and thermoformed without losing impact or weathering properties. From opaque cladding panels to roof domes to louvres, monolithic PC sheet products are designed and manufactured in a diverse range of shapes using thermoforming, a heat-based thermoplastic shaping technique. Some monolithic and multiwall materials can be cold curved over curved support glazing profiles to suit many glazing applications such as roof domes, walkways, skylights, and architectural roofing projects. Polycarbonate is heated, cooled and heated again until the desired structure is obtained without any degrading effect because it is thermoplastic. And due to the same non-degrading property, it is 100 % recyclable. Aesthetic looks and Energy Efficiency with Polycarbonate sheets: Beyond its strength and shape flexibility, a polycarbonate sheet can also enhance the visual aesthetic needs of a design requiring colouring options. However, the colour options are not for visual benefits alone. The colour options for the PC sheet contribute to light management. For buildings in hot climates or with south-facing features, polycarbonate sheet in white significantly reduces solar heat buildup, helping to maintain comfortable interior temperatures. The specially tinted sheet reduces the brightness of sunlight to a pleasing level, which can help minimize cooling costs in the summer. Regarding a solar control, the advantage of the material is that it allows in as much natural light as possible while blocking the infrared (IR) spectrum that carries heat. PC sheets can selectively absorb a large part of the near-IR spectrum of sunlight and significantly reduce heat buildup while transmitting diffused daylight. Either in monolithic or multiwall form, solar control IR sheet grades can help maintain comfortable interior temperatures and potentially reduce air-cooling costs in the summer. Also Read: Pre Engineered Buildings – Know More About PEBs Structure Durability and Long-Lasting Qualities Of Polycarbonate sheets: Another important aspect of selecting a material is durability. Reinstallations are costly, time-consuming, and, most importantly, avoidable. Polycarbonate sheet has an excellent reputation for maintaining colouring and strength over time, even in stressful conditions. To build a truly sustainable building, the materials and building design combine to minimize the overall cradle-to-cradle environmental impact across the life cycle. A multiwall polycarbonate sheet with IR
Types of Steel Deck used in Green Building Construction
If you were in the construction industry and would like to build a large building structure, then you must have heard the word Metal Deck. And with major heavy documents on the internet, you must have been confused about what it is and how it can be used in construction to make it more cost-effective and to increase the life cycle of the building. Well, this blog will help you break down a few forms and types of steel deck material that will suit your needs. What is Steel Deck? Steel Deck is a cold formed sheet of corrugated steel supported by joists or beams of steel. It is used for supporting a roof’s concrete or insulating membrane. It was developed to provide the roof and floor systems with a structurally efficient product. The design and manufacturing optimize the steel ‘s properties to produce a high strength-to-weight ratio that decreases material handling and erection costs and retains durability. Bansal Metal decks have established over 10 years of satisfactory performance. Even after being a structural component and with its uniform quality these metal decks can provide an attractive appearance, especially when using the properly defined shop and field-applied coatings. Steel deck is also an integral component of several fire-rated assemblies licensed. There is a broad range of metal deck products available in the market today, but it is divided broadly into two categories: roof deck and composite floor deck. The metal deck is an element of the structural panel which acts as a floor or roof surface. The deck is roll-shaped from sheet steel of solid consistency and is designed to stretch over joist or purlins. Variations in a deck like thickness, shape, and depth can be used to fulfill a number of loading conditions and ranges. The supporting structure is fastened to allow it to act as a diaphragm and to provide the lateral bracing for the framework. Types of Steel Deck Sheets: Types of Metal Deck Assemblies: Four types of steel decking are commonly installed in the non-residential steel construction industry throughout the world. These are roof deck, deck form, composite deck, and deck specialty. #1 – Roof Deck: The steel roof deck is the primary part of the framework used in almost all flat roofs. The deck is a structural panel that extends over roof joist or purlins to provide a flat surface where the weatherproof roofing can be applied. For most roofing materials, such as built-up roofing, membrane roofs, or insulated sheet steel roof assemblies, steel deck is the point of convergence. The roof deck has also been used in more rare sloping or curvy structures. A steel roof deck is more than just a roof, a foundation upon which the roofing system depends. The design-engineering purpose is to support the necessary loads structurally as well as the designer-specified roofing membrane system while maintaining the building owner’s and appointed architect’s architectural goals the cost control interests can be calculated. #2 – Form Deck: Steel form deck is used as a framework for holding poured concrete. The structure is a permanent steel foundation for the slabs of the cured concrete floor and needs no cost of removal of the material. This types of steel deck is quick, easy and affordable to install, unlike composite deck. However, the form deck does not add to any strength of the concrete slab. Deck form steel structures are available in different depths. All are widely used as an affordable way in floor and roof construction to protect concrete slabs during building. This different form deck helps eliminate the need for expensive temporary shoring. However, the spacing of structural members directly affects related cost consideration – the deeper the decking higher the cost, the wider the spacing again higher the cost of the structural members. #3 – Composite Floor Deck: When the steel floor deck was first installed, it was mainly used as a fixed, or “stay-in-place” modified version of Traditional Roof Deck Profiles for a reinforced concrete poured into place slab. There were some benefits over conventional removable form-work in cost and shorter construction time for this kind of concrete form-work. However, there were some situations in which the deck had no concrete cover and was the sole load-carrying element. The term for these deck forms is floor deck or non-composite deck. The Deck was the positive moment support in the reinforced concrete slab by interlocking the steel sheet and the concrete slab. Additionally, the deck even acted as the concrete formwork. The resulting combined component was now recognized as a composite slab and the steel plate are known as a composite. The simple steel floor deck in place of the more powerful composite deck is no longer manufactured in any substantial quantity. #4 – Specialty Deck: Specialty decks include a broad variety of styles, levels, depths and combinations of decks. These styles of decks were designed to provide owners and architects with a larger pallet with more choices with decorative, architectural roofing and floor construction. It is the best way to give your building a modern look. But not all manufacturers of decks bear such profiles and others are specialists in this line of items. Contact the nearest metal deck manufacturer or supplier, as it is better to test whether they are holding the type you want. If you are looking for a metal deck also contact Bansal as they provide a wide variety of specialty decks and can customize according to your need. Also Read: Why Does A Metal Building Cost Less In The Long Run? Types of Metal Decking Material: #1 – Steel Deck: The steel decking can provide additional stability to a structural frame when used as flooring. To maximize strength and support the roofing materials, a narrower rib pattern must be created when used as roof decking. Steel decking is a cost-effective, durable and simple to install alternative for builders. It offers high quality as cold-rolled steel material, with little maintenance. Carbon decking that is exposed
Types of Purlins & ThingsYou Must Know Before Buying Purlin
Purlin is a horizontal beam or bar used for structural support in structures, most often below the roof. Purlins are supported either by the building’s rafters or its walls. These are most commonly used in metal buildings, but in wood-frame structures, these also replace closely packed rafters. A roof’s purlins support the roof Deck’s weight. The roof deck is the wooden panel, ply board, or sheet metal which creates the roof surface. This is usually filled with some kind of weather proofing and constructed from concrete and often an insulation material. There are many types of Purlins and are divided into groups depending on the material they are made of and the form of their shape. Different purlins are used for multiple uses including a structural wall or floor support. Purlin is necessary as there is no frame for the sheeting on the roof to rest on without it, thereby making purlins important to the roof structure. What is Purlins? Purlins carry the roof deck or sheathing loads and are supported by large rafters and/or building walls, steel beams, etc. In comparison to closely spaced rafters, the use of purlins is common in pre-engineered metal construction systems and both the ancient post-and-beam and newer pole construction methodologies for frame construction. Purlins pass roof loads to the major structural elements supporting the roof; the form and arrangement of purlins is a design factor that depends on the instance of roof loads as well as the limiting sheeting lengths to use. In the final analysis, local building codes should always be understood and implemented in the design of a concrete roof structure. Also Read: How To Keep Industrial Factory Cool Without Air Conditioning? Steel Purlin: Steel purlins are a substitute for conventional wood purlins. They are lightweight, stable in dimension, accurate and simple. In extreme temperature changes, they expand and contract moderately. Steel purlin is typically made of cold-formed material, which is thin enough to get through the screws. Cold-formed steel is rendered in the desired shape by rolling or pressing thin sheets of steel in. To the producer, it is less costly than hot-rolled steel and is, therefore, simpler to deal with. Though cold-formed steel is stronger than hot-formed steel when under strain, it is more likely to crack rather than bend. Purlins are made of different metals. Some are simple Mild steel having normal strength and some are with zinc coating of different GSM. In harsh weather special coating can be applied over and above zinc coating. Types of Cold Formed Purlins: C Shaped Purlins: C purlins, as the name implies, are formed as in the C alphabet, which is primarily used to support walls and floors. C section purlins or cee section purlins are built to shape a building shell structure’s walls and floor joists, making them also suitable for supporting the beams required for flooring. These may also use our C segment purlins with door mounting, roof clipping, window trimming, parapet rails, and side rails. Both of our purlins in section C have similar extensions on their ends, which means they can be used in single spans. These are freestanding and secure, allowing them to be easily managed while being mounted while also offering stable support in the system. Sizes Available for C Purlins: Bansal C section purlins are available in a wide range of thicknesses and are manufactured to the exact specifications of the customer up to any length, enabling them to be easily modified for use in buildings of various sizes. Bansal also manufactures them un-drilled or with different diameter pre-drilled holes (Oval shape and round shape holes of any dimensions can be provided on request). Web height up to 300 mm is available and thickness up to 3.2 mm is available. Also Read: 10 Things To Consider Before Hiring An Industrial Roofing Contractor Z Shaped Purlin: Another form of Z purlin is stronger than C purlin and is mostly used together at joints and overlaps. Z purlins or zed purlins are horizontal beams that are built to shape a building shell structure’s roof and wall joists. They sit between the roofing sheets and the building, acting as sheet support to ensure that it is firmly attached and secure in place. Due to its relatively high flexibility and lightweight properties Z purlins are most commonly used in agricultural and industrial buildings which make them easily adapted for use in a variety of different sizes. Sizes Available for Z Purlins: At Bansal Roofing Products Ltd, we manufacture Z purlins in a broad range of thicknesses that can be produced up to any length to suit your exact requirements. We can also manufacture them un-drilled or with any diameter pre-drilled holes according to your requirements. (Oval shape and round shape holes of any dimensions can be provided on request). Web height up to 300 mm is available and thickness up to 3.2 mm is available. C Shaped SIGMA Purlins: C shaped with having special ribs (Bends in web) are known as “SIGMA” purlins. These types of purlins are having good structural properties and supersedes above two varieties of purlins. Sigma section purlins are built to shape a building shell structure’s walls and floor joists, making them also suitable for supporting the beams required for flooring. These may also use our C segment purlins with door mounting, roof clipping, window trimming, parapet rails, and side rails. Sizes Available for SIGMA Purlins: Bansal SIGMA section purlins are available in a wide range of thicknesses and are manufactured to the exact specifications of the customer up to any length, enabling them to be easily modified for use in buildings of various sizes. Bansal also manufactures them un-drilled or with different diameter pre-drilled holes (Oval shape and round shape holes of any dimensions can be provided on request). Web height up to 300 mm is available and thickness up to 3.2 mm is available. What Purpose Do Purlins Serve in a Steel Building? To understand this we really need to get
Why Does A Metal BuildingCost Less In The Long Run?
The world’s population is expected to increase by 2 billion people over the next 30 years, from 7.7 billion today to 9.7 billion in 2050. This will result in rapid urbanization. As the need for buildings and infrastructure continues to increase worldwide, reducing the consumption of natural resources and associated emissions is critical too, for future sustainability. With all these scenarios, the manufacturer has begun to look at more cost-effective, sustainable and durable materials. Constructions from houses to car parks to schools and skyscrapers rely on their strength. The stronger building structure is, the stronger building will be that we can build a larger infrastructure and it can take a load. Steel manufacturers around the world are providing additional construction solutions that allow energy-efficient and low-carbon-neutral buildings. Not only is steel cost-effective, readily available and safer, but its unique properties, such as strength, versatility, durability and 100% recyclability, also reduce the environmental impact over the entire life cycle of buildings. What is a steel building? Steel Building is a metal structure made of structural steel components that are connected to each other to carry loads and provide complete rigidity. Due to the reliable strength of steel, this structure is durable and requires fewer raw materials than other types of structures, such as the concrete structure and wood construction. Metal buildings are professionally built structures that provide cost-effective and stable low-rise buildings. All major steel construction system manufacturers use custom design tools for each building and for all metal building components, based on the customer’s needs and specifications and on local and national building codes. The basic elements of the metal building system include primary rigid frames, secondary components such as wall girders and purlin roofs, cladding and bracing. Both components are designed and constructed to function as an integrated building framework. In modern construction, steel structures are used for almost every type of structure, including heavy industrial buildings. Metal buildings are used for nearly any imaginable use. You can find them in industrial applications such as large production plants, warehouses and distribution centres. They are also used in retail shops, shopping malls, motels, office complexes, aircraft sheds and stadiums, schools, libraries, temples, medical facilities and government buildings, and so many more. But Why Metal Buildings? The majority of metal buildings are low-rise structures and are capable of achieving significantly wide clear space and height. At the same time, a metal building can be made in a variety of architectural styles, which can give it a different look and increase its aesthetic value. Many steel buildings have wall design features, such as brick facades or window sills. Steel buildings are versatile and offer flexibility in design, can be designed to look good, use energy wisely. Steel buildings are one of the most affordable construction alternatives available. Although the initial costs, the design and planning process may seem more frightening-especially if you are new to the steel construction field. Or are working with a construction company who is less experienced with steel buildings-cost-by-cost analysis. Still, you can always place high-quality steel buildings at the top of the list when it comes to a cost-effective building structure. When we think about construction costs, it is important to calculate the difference between the initial cost and the cost for a lifetime. That minor difference of calculation can cost you between thousands or hundreds of thousands of money wasted, depending on the scale of your project. Therefore you should always take a long view and evaluate the lifetime costs of any building project. Metal buildings are cost-effective for almost every low-rise construction project. Pre-engineered metal buildings are meant for saving money. Practical and affordable, steel buildings cut costs at every stage of construction. Not only at the beginning of construction, but saving money would also continue over life with a steel building. How Metal Buildings Cost Less In the long run? #1 – The Speed Of The Erection Process: One of the most important reasons why steel is a common choice of building material is the speed at which construction can be completed. Unlike timber framing or concrete materials, steel structures do not take months or years to be erected. As steel arrives on the construction site in the form of pre-manufactured and pre-engineered construction, the process of erecting your custom-designed steel building is a quick task for an experienced contractor. The assembly with pre-cut materials is incredibly easy to complete. Metal is prefabricated with precise precision, which means that there will be no unpredictability in materials assembly and will arrive at the worksite with all perfect pieces just needed to put them together. That also means no delay in construction. With high-quality, pre-engineered steel, your structure can be completed within a fraction of the time, compared to what it would take to build a wooden or concrete building. From start to finish, on-site construction will cut down, time and cost up to 20%-40 %. #2 – Steel Offers a Cost-effective Option As Material Compares To Others: If you talk about the upfront cost of different materials, steel is the most cost-effective option As mentioned above, steel is pre-manufactured before it arrives at the worksite, which significantly reduces waste material. This, of course, lowers the overall cost of the materials. With pre-manufactured materials, fewer construction workers will be needed for assembly. This is a lower price tag for labour costs. When you choose to build with steel, there are no hidden costs. Before your steel construction project reaches the final stage of construction, you get an opportunity to save money at every stage of design and construction. Also Read: 5 Benefits Of Pre-Engineered Buildings (PEBs) #3 – Steel Is Strong & Durable and Saves Building Maintenance Cost: Steel construction structures typically have lower overall costs over their lifetime due to the strength and durability of the material. Compared to more traditional building materials, such as wood or brick, steel does not buckle with elements such as water, fire or wind. Since the steel