Application of Pre-Engineered Buildings (PEBs)

A Pre-engineered buildings is a form of building, designed by a PEB supplier or PEB manufacturer that involves pre-designed and prefabricated steel structures which can be customized according to the specifications and assembled at site. PEB buildings are one of the most sought after methods of construction all over the world due to their flexibility and ease of construction. Pre-engineered buildings or PEB buildings are built using prefabricated I-shaped members, also known as I-beams. These I-beams can be shaped according to the requirements and available space and can be assembled at the site which reduces the time spent in construction significantly. Due to such pre-engineering, there is less amount of engineering required during the actual construction of the building at the site. If designed efficiently, it is possible to make a pre-engineered building 30% lighter than any conventional steel building. Also Read: The Difference Between Prefabricated and Pre-Engineered Steel PEB (Pre-engineered buildings) comprises of: Primary Members: Columns, Rafters, Crane Beams etc. Secondary Members: Bracings, Tie rods, Angle bracings, High Tensile Bolts and washers etc. Roofing, Cladding & Accessories: Top Roof Sheets/Panels, Side Cladding (Vertical) Sheets/Panels, Skylights Sheets, Ventilators, Louvers, Downspouts, etc. PEBs are extremely useful in industrial applications. The flexibility that PEBs can provide makes the process of setting up a factory much easier. Because the PEB can be designed according to the conditions at the site where the factory is planned to be set up, it becomes the ideal choice for hugely reducing the construction time. Heavy industries like ceramic factories, cement plants, iron and steel plants often use Pre-Engineered Buildings as their choice of construction. Another advantage of PEBs is that they can be easily transported to the site and erected within a short period. This helps with the construction of malls, offices, showrooms, distribution centres as well as supermarkets. The construction of these structures should require as little time as possible because of the commercial implications that can be caused by a delay in the completion of the project. In such cases, PEBs due to their short construction time, easy transportation of pre-fabricated components and comfortable assembly process reduce the time spent during the actual construction at the site. The numerous advantages of Pre-Engineered Buildings have extended their reach beyond industrial and commercial applications. PEBs can also be used in the construction of schools, auditoriums, theatres, and exhibition centres. These days PEBs are being used in the construction of hospitals as well. PEBs can also be used to provide the structures for dairy farms, animal shelters, poultry farms, greenhouses and grain-storage centres. Apart from all that PEBs have also made their way to structures meant for recreational activities and sports. Several famous stadiums in the world have been entirely made through PEBs. Additionally, PEBs can also be used in making indoor stadiums, tennis courts, gymnasiums and closed structures of swimming pools as well. The durability and ease of construction of Pre-Engineered Buildings have enabled them to become the ideal choice for the construction of most industrial structures over the years. But PEBs are also gradually making their way into commercial and agricultural constructions and many other sectors where robust structures are required which can be erected in a short period with minimum labour. PEBs are durable, strong and easy to construct. Bansal Roofing is equipped to handle complete requirements for Pre-engineering buildings which includes Factory sheds, Show rooms, Warehouses, Cold Storage, Community centers and many more . We design entire columns, rafters and all other accessories in-house based on international structural standards, with all the fabrication done at our factory using high tensile steel material. All the design and manufacturing is done after doing a detailed analysis of the site and collecting all the dimensional data.
The Difference BetweenPrefabricated and Pre-Engineered Steel

If you are new in the construction business or trying to find which type of building will suit your business then probably you have seen articles throwing around words such as “prefabricated buildings,” “pre-engineered buildings,” “modular buildings”. But no one explains the proper difference about this. What are they? How are they Different from each other? And which will be more beneficial for you? In this article, we will clear all the basic fundamentals of Prefabricated and Pre-Engineered Steel. So let’s get started at the bottom of the topic. Basic Fundamentals of Prefabricated and Pre-Engineered Buildings: Steel buildings are made in many different forms – from prefabricated and pre-engineered buildings, these two are the most popular choices when it comes to steel buildings. Both construction types are strong, efficient and economical, and all you need to know is what works best for your company or project. They may both sound similar but the process of making and assembling is very different from each other. Prefab Building or Prefabricated Buildings: A prefabricated building, also called a prefab building, means that the entire building, house or part of it is first constructed in a factory. For example, the framing (or skeleton) of pre-engineered steel construction will be manufactured in a factory and then loaded down from the factories to the working site by truck and mounted as a massive erector at the location only. Also Read: 10 Things To Consider Before Hiring An Industrial Roofing Contractor Prefabrication is the process of making whole structure components of the building at factories or other manufacturing sites and then transferring it from the manufacturing site to where the building is going to take place. All the components are then just assembled or sub-assembled to make the final structure of the building. The term “ PREFAB” itself distinguishes this process from the regular traditional way construction practice where the basic materials are only transferred to the construction site where the whole process of making the building is done step by step. In construction and civil engineering, the most common forms of prefabrication are the use of pre fabricated and prefabricated steel sections. In a type of building that often replicates specific parts or structures, for example making big ships and factories. The framework required for moulding concrete components on-site and that can be difficult to construct, at the same time as delivery of wet cement to the site consumes time management before it starts to set. Pre-Engineered Building (PEBs): In general, a pre-engineered building refers to a metal building. Steel is especially well-suited to pre-engineering. Steel is well known for its properties and strength. The load-carrying properties of steel, created in mills according to strict industry standards, are consistent and verifiable. Also Read: Green Industrial Buildings For A Better Tomorrow As the word pre-engineers implies, before building materials are produced, a structural engineer determines basic building specifics on the basis of local building codes and required loads. State-of-the-art steel-assisted computer design programs enable engineers to plan the building fast and accurately in 2D. The programs produce drawings based on the data given by the designer, describing the exact requirements for constructing the steel framing of each component. Then to calculate the size and spacing of the steel components, the engineer uses 3D models of the structure. A pre-engineered building mainly refers to a building that determines the configuration before building materials are manufactured. Pre-engineered buildings can even be designed to allow greater flexibility in design, using a prefabricated skeleton to create a framework for the new building. The pre-engineered metal building is customized to the client’s needs and designed to meet the exact specifications. These buildings are so versatile that they can be extended quickly, withstand harsh environmental conditions, and feature maintenance-free exterior systems. For both industrial and commercial activities, pre-engineered buildings are suitable. Warehouses, manufacturing plants, hangar aircraft, cold storage facilities, working shops, stadiums, grocery stores, etc. In addition to the advantages of quality, performance and longevity, Pre-engineered metal building systems offer modern solutions to every building construction. Also Read: 5 Benefits Of Pre-Engineered Buildings (PEBs) Over the years, the pre-engineered metal construction method has developed into structural element assemblies that work together to produce a very efficient system. Each part of the system is designed to fit exactly into buildings that can be built more rapidly and more accurately than conventional methods can be done. The pre-engineered metal design system is advantageous because it enables large column-free enclosures to be created very economically. The other structural options, like milling steel and lightweight metal frames, use more steel and are consequently significantly more expensive to build. Custom buildings from BANSAL Roofing Products Limited are fabricated to any size, shape, height or style, as long as the design meets the specifications of the customer. We have your customized project covered whether it is a she-shed, a restaurant or an aeroplane hangar. BANSAL designs and manufactures pre-engineered steel building, and is one of the leading and advanced manufacturers.
10 Things To Consider Before HiringAn Industrial Roofing Contractor

Building a roof for industrial purposes is not repetitive work, you can pay attention to its maintenance, but building and doing it properly is a one-time job. You need the help of professionals with state-of-the-art, construction tools who have ample experience with them as well. Roofing Contractors who can follow a well-planned construction routine to complete your site on time. The above factors when combined empowers to build roofs that are literally long-lived and require minimum maintenance services over time. There are plenty of professional industrial roofing service providers who make sure their clients are fully satisfied with their roofing solutions. Most would claim that their services are the best but could trick you into getting a lousy job done on your roof. Or others may never be able to give the best results on time and you end up wasting both time and money. Chances are, you don’t have a lot of time to do research, so the easiest way to find a industrial roofing contractor is to make a checklist that helps you decide what you’re looking for to figure out how well a company meets your needs. Once you know what you need, you will be in a better position to make a decision and hire the right people. Here are 10 things to focus on when searching for the best professionals. Remember, 30% of your building protects 100% of your assets, so make sure you carefully select a roofing contractor. Best Ways To Choose The Right Industrial Roofing Contractor: #1 – Roofing Needs Should Be Identified – To Find Out What You Want: It is important to get a clear understanding of your own ideas and know the reason for hiring people to construct your roof. You must be able to create a list of things that you want to be done by them. This may include minor repairs, or perhaps a renovation of the entire roof of your commercial or residential building. Or building it from scratch, once you know what you need, you’ll be able to research easily and will hire the right people. #2 – Set A Budget – How Much You Can Spend: The second thing you should do most importantly is to create your budget. Once you are aware of what you want from the roofing services, you can inquire about different market prices and consider a budget for your roofing requirements. Budgeting involves calculating the costs of the materials, the service charge as well as accounting for miscellaneous expenses that might occur. This way you will be prepared to make a good deal with the professional providers of roofing services. #3 – Choose From Multiple Service Providers – Make Shortlist Of Constructors: Do not restrict yourself to one service provider. Search around, ask your circle, go to the internet. Make sure you do some research and shortlist the better ones from the too expensive ones or the ones that are not up to the mark at all. Once you shortlist the best ones, give them a call one by one and ask about the cost for their services, experience and how long they’ve been in business. Also Read: Green Industrial Buildings For A Better Tomorrow #4 – Do Your Research: Once you got the list of best constructors under your needs and budget it is time to do in-depth research to know who you are about to do business with. Start with basic google search by visiting their website or official page to find out about their previous contracts or how long they have been in this business, with whom they are associated and many more. If online research is not there then talk to the industrial roofing contractor about recently completed work, ask to speak with current clients. Be sure that you’re working with a company that does not require any money down. They should be local with a brick and mortar office that you can walk into and meet their staff during business hours. They should be able to provide a list of references and have a track record of providing top quality workmanship and maybe they can provide some examples of warranty claims that they have honoured. #5 – Check The Certifications And Expertise of the Contractor: You may go as far as to request information about the contractor’s certifications and education to ensure that you are working with somebody who has the expertise necessary to repair your roof. Is the roofer certified by any manufacturer? Are they in a position to provide a system guarantee? System warranty means that your coverage will be extended to cover BOTH labour and materials. All shingles come with the manufacturer’s warranty, but they only cover the material. This means that if the material has defects in the future, you will be stuck paying for labour and accessories (flashing, underlaying, etc.) out of your own pocket. However, a certified installer may offer a system warranty that provides unpronounced coverage of labour and materials, and other charges such as the tear-off and disposal of the old roof. .The entire roofing system, along with all its components, will be covered. #6 – Decide Your Roof Materials: There are different roofing materials available on the market. They do have certain benefits and drawbacks. This is going to require some effort from your end again. Find out which material is ideally suited to your roofing needs in particular. This can be done with the help of contractors and little advice from the internet. If you can find a roofing contractor who also manufactures the material then that could save you big money. As most of the contracts will give you a little high discount than the market to their customer plus there will be an extra guarantee on material. Materials are relatively limited for metal roofs, although selecting the desired colour and style is still very important. Also Read: Pre Engineered Buildings – Know More About PEBs Structure #7 – Plan On The Service
Pre Engineered Buildings – Know More About PEBs Structure

The Pre Engineered Building is a metal enclosure building that includes a structural frame and standard roof and wall support which is factory made and is erected at the site. Pre-Engineered Building is a new manufacturing concept replacing traditional manufacturing. PEBs is seen as a breakthrough in the construction industry, resulting in less construction time, cost-effectiveness, high quality, low maintenance, consistent span. Pre-engineered buildings meet one of industry’s most critical criteria that is wide, column-free areas. There has been a substantial rise in Pre Engineered buildings in recent years. Due to rapid construction developments and an increase in the need for quick-track construction in India. In addition to being economically efficient, pre-engineered buildings are environmentally friendly ways to counter global warming. The prefabricated building saves time because it is designed in a very short period. The parts are prefabricated in accordance with the specification and transported to the site where they are assembled. Also Read: 5 Benefits Of Pre-Engineered Buildings (PEBs) Usually, PEBs are steel structures. Developed segments are manufactured at the factory to correct size. There are two types of systems associated with Pre Engineered Buildings – primary and secondary. Know About Pre Engineered Buildings: Primary Member: Primary framing of a PEB is an arrangement of built-up I-shaped steel members & framing consisting of trusses or castellated beams etc. all structural elements that pass the load to the base and consist of End wall frames. End walls are either designed with economical bearing frames or with rigid frames. Such frames are reinforced with wind bracing, connecting bolts, if necessary anchor bolts. Instead of individual parts, a combination of these three components and weather covering sheeting results in robust steel constructions. In traditional structures, separately built and stand-alone frames are individual columns and trusses that result in a large, heavy structure. Secondary Member: The secondary structure consists of roof purlins, wall girts, struts, and clips, etc. which help and support the primary framing of roof and wall panelling. The secondary framing method consists mainly of Z and C purlin types of various sizes. The first method contains rafters and columns, while C and Z Purlin have been involved in the preservation of the structure. In contrast with traditional beams, channels and angles the application of purlins help to reduce costs. For the overall stability of the building structure, Purlin / Girts transfers force and instants from one frame to another and functions as a framing device for weather covering sheeting needs. Purlins are available in various lengths and thicknesses, ensuring no cost of production and wastage. Purlins can be easily mounted, resistant to corrosion, lightweight and robust. Roof and Wall Panels: With this group typically comes tin shades & curtain wall crafted from glass & rolled steel sheets. For the transfer of wind force and other acting loads, the frame to the foundation is used to convert the trajectory of forces in order to reduce the effect of the forces. There are also other options, such as special roofing sheets, that will help minimize energy usage, in particular in colder regions. It is no surprise that PEBs are the future of construction and manufacturing worldwide with benefits like less construction time, lower the cost of materials and function, increased energy quality and sustainability through modular design. Also Read: 7 Tips For Choosing Right Roofing Contractor For Your Industrial Roofing System Accessories: PEBs once done with primary and secondary members and enclosed with Roof and wall panels need some accessories to make it waterproof, weatherproof, and have a good working environment inside the building. Self-Driven Roof Top Ventilator, Skylight Sheets, Flashings, Insulations, Cage ladder, Mezzanine Floor, Cranes, Cable Trays, Ducts, Hooks to hang Lights and many more can be added to PEBs as per requirement.
BANSAL’s TOUCHLESS SANITIZER DISPENSER

The recent times have been tough for all of us, with the entire world struggling in the battle with an enemy that we still don’t fully understand. There is no known cure for Covid-19 at the moment but researchers are working round the clock to develop a vaccine. Though a vaccine is still out of reach, there are a few basic hygiene steps that we can all follow to keep the coronavirus at bay, one of which is frequent washing of hands with soap or an alcohol-based sanitizer. At BRPL, the safety of our employees is our topmost priority and we have taken care to implement all the necessary procedures and social distancing norms to ensure that nobody’s safety is compromised. Hand sanitizers were installed at various spots on the premises and its usage was made mandatory for all. But as the usage of sanitizers increased there was one area we noticed that needed some further improvement. The common hand sanitizer that everyone had to use compulsorily had to be handled by different people every time to dispense the liquid which made it come in contact with all the people. This was an area of concern because when it comes to the spread of Covid-19 we can never be very sure. So we went ahead and developed the Foot-operated sanitizer dispensing unit that enabled users to sanitize their hands with a single tap of the foot. This eliminated the need for touching any objects by hand and improves social distancing. This has proven to be a very effective tool for hand sanitization at our premises and we believe it can be of great help at malls, shops, factories, restaurants, offices, or even front doors of any establishments. This can greatly improve social distancing and encourage more people to use hand sanitizer. The Foot-operated touchless sanitizer dispensing stand is made up of minimum parts and as a result it is small and quite lightweight (about 12kgs). The low weight and small size make it easy to handle and carry around to deploy at any location. Being constructed of mild steel gives it extra strength and durability and a spray paint coating of 100 microns makes it corrosion free and enhances its aesthetics. It is also adjustable and supports sanitizer bottles of various sizes. All of this is available at the nominal price of only Rs. 1650/- plus taxes.