How to Install Metal Roofing
Metal roofs are the best replacements or additions to your construction. Not only are they an attractive alternative to asphalt shingles but are also strong enough to withstand and survive hurricanes and wildfires. Metal roofs are extremely durable with a life span of 50 years or more depending on the type of metal used as well as the climatic conditions. There are several advantages of using metal roofs such as energy savings owing to their ability to reflect the sun’s heat, their tendency to last for decades, strength and durability and much more. Moreover, metal roofing sheets are cost-effective with respect to maintenance and can be easily configured into different profiles. The installation of metal roofing can be a tad bit complicated and can slightly vary based on the brand of panels you select. Bansal Roofing recommends that you seek the help of 1-2 individuals and fall protection equipment designed for roof work. It is important to understand the safety aspect of installing metal roofs. Always ensure prioritizing your own safety when working above the ground. Use gloves and safety goggles and use saws or power drill like materials with utmost safety as well. Ensure no electrical wires or low branches are hanging over the roof. Secure your ladder at the base and the point of contact with the roof. Don’t forget to test the ladder to be certain that it will not shift under your weight. Use proper fall protection equipment and be sure of the system. That it is anchored to your roof studs correctly. Wear appropriate safety shoes. Before getting to the steps of installing metal roofing, it is important to understand the various types of metal roofs that exist. Metal roofs are made from a variety of metals such as tin, zinc, steel, aluminium and copper. Every metal has its own advantages and disadvantages as well as cost consideration like factors. Steel, for instance, is the least expensive option while copper is the costliest. In addition to choices of material, metal roofs are also available in 3 design types; Through-fastened panels known as corrugated panels, Modular panels and Standing seam or crimped panels. While through-fastened corrugated metal panels are the most common of the 3, they are common and readily available roofing that can be installed over roof sheathing or purlins. Modular panels on the other hand are mimics of asphalt shingle and tile like roofing materials and are available in a wide range of colours and styles. Crimped or standing seam panels install over solid or skip sheathing; which is sheathing with gaps in between, and has a very complex installation process. Installing Metal Roofing Panels: #1 – Measure the Roof: Whether you install a metal roof with off-the-shelf corrugated panels or by replacing the special order, it is imperative to have the right length and amount of materials which can be started upon by knowing the square footage of the roof. In addition to knowing the square footage, you must also need to know the length of each section from the ridge to the outer edge of the eave. This distance will give you an idea of how long the panels need to be. For a basic gable roof, start by measuring the rake of the roof which is the point from the ridge to the outer edge of the eaves. For example 14 feet. Now measure the width of the roof: From one side of the roof all the way to the other side, including the eaves on each end. For example 35 feet. Multiply these two numbers to get the area of one side. For instance: 14 x 35 = 490. Multiply the result by 2 to get the total square footage of the roof. For example: 2 x 490 = 980 square feet. Order roofing supplies by the square foot, which shall also lower the chances of any excess or wastage. Try to order panels sufficiently long to run the full length from the ridge to the eave so that seams can be avoided. Be sure to order your roofing screws at the same time as your metal roofing panels so that you’ll match the colours, a service available at Bansal Roofing. Also Read: How To Select Roofing Sheet #2 – Remove Old Roofing and Repair Prior Damage: One can install a metal roof over asphalt shingles, however, a full tear-off of the old roof is a recommendation from our end. By removing the old roof you will be able to inspect the sheathing and flashing as well as mend any problem areas before moving forward. This reduces the chance of a leak. Begin from the top of the roof and remove the old shingles along with the vents and flashing underlayment. Hammer down or pull off any large nails that are exposed in the open by the removal. Inspect the underlying roof sheathing for damage. Make any needed repairs by using sealants and roofing adhesive. Install a layer of roofing underlayment, including a layer of felt paper or rosin slip sheet, as a personal recommendation from Bansal Roofing. Metal panels expand and contract at different rates than the sheathing, hence it’s important to follow the manufacturer’s guidelines regarding underlayment. #3 – Install Drip Edge and Closure Strips: A comprehensive guide to the same is; Use 1 1/4-inch galvanized roofing nails to install a drip edge along the eaves and rake the roof. Nail into the sheathing about every 16 inches. If installing multiple runs of drip edge, lap them by 1/4 to 1/2-inch and keep the nail back from the lapped joint. If there are gutters installed on the eaves, the drip-edge flashing should be installed to overhang the lip of the gutter by about 1/2-inch. Once the drip edge is installed around the perimeter of the roof, add sealant tape along the top of the drip edge and about 1 inch in from the edge of the drip flashing. With the sealant tape set along the drip edge, remove the top protective
Roofing InstallationMistakes to Avoid
A roof is the crown of a construction structure, ultimate protection over construction that protects from extreme conditions. Thus, a roof must be selected, manufactured and installed with proper precaution and high standards ensuring that it not only provides protection but also adds to the aesthetics of construction. It is important that the roofing sheet you select checks off all the requirements of the ideal roofing for your construction. One of the materials that have been surpassing many for ages is metal both steel and aluminum. Metal roofing sheets have been in business for centuries and have gained immense popularity owing to the versatility and benefits they offer. However, the metal roofing installation is a crucial aspect. If not installed in an appropriate manner, it can result in several shortcomings like leakage and render the construction to be weak over time, outshining the benefits a metal roof provides. Bansal Roofing has been in the roofing business for a long time and has acquired enough expertise to give you some advice and tips on mistakes you can avoid when installing the metal roof of your choice. Common Mistakes To Avoid In Roofing Installation: #1 – Incorrect Screw Fasteners: It is important to inquire regarding the kind of screw fasteners your roofing manufacturer uses when installing your metal roof. Making use of non-standard screws for the metal roofing installation can result in water leakage and cause the roof to become weak in the long run. It is important to use the correct fasteners that are designed especially for metal roof panels. The objective of using fasteners is to seal the opening through a washer, keeping the water at bay. Quality is yet another factor that must be considered because compromising the quality of your metal roof will cost you in the long run. #2 – Overlapping the Panel in the Wrong Manner: Overlapping the metal roof panels is of key importance as it prevents the water to leak from areas where the panels meet. The overlapping required depends upon the slope of the roof. It is imperative to determine the pitch of the roof in accordance with the amount of overlap required and other requisites that must be suggested and executed by the roofing manufacturers. Also Read: Why are Steel Structure Buildings Recommended? #3 – Extension of Roof Panels Appropriately Over the Edge: Precision is important when leaving just the correct amount of roof overhanging. If the roof is altered too short, there will eventually be water leakage down to the sides and the gutters. On the other hand, if the metal roof is extended too long then the water will not enter the gutters and eventually result in falling directly to the ground. Hence, it is suggested by construction experts to keep the measurements of the overhang around an inch and a half and 2 inches. #4 – Using Few Screws for Pipe Flashing: Penetrations like PVC pipes are more prone to leakage and such penetrations must be flashed with utmost care and caution. It is crucial to make use of the right number of screws and avoid the use of caulk as an alternative. Also Read: Top 9 Advantages of Aluminium Roofing Sheets #5 – Too Much Reliability on Sealant: Sealants and caulks are not the primary options for waterproofing. It must be ensured that the application of caulk should be kept away from sunlight and weather. The best and safest position for its application is underneath a panel or trim. Metal is used for several purposes like roof decking, cladding and much more. Metal is a material preferred by many and metal roofs are the finest option for any construction. With Bansal roofing, one needn’t worry about the quality, durability and timely delivery of roofing sheets and roofing accessories. Bansal roofing is the pioneer of manufacturing premium quality roofing sheets, roofing accessories and PEB constructions. We believe in catering to our customers’ construction needs with utmost precision and offering them full value for their money. Bansal delivers roofing accessories, products and PEB Constructions PAN INDIA and is known for timely delivery and high quality of products. Having catered to the metal roofing needs of big industries and several private enterprises, Bansal roofing manufactures metal roofing sheets meeting every client’s construction requirements with top-notch quality.
Top 9 Advantages ofAluminium Roofing Sheets
Aluminium roofing sheets are becoming increasingly popular among contractors and roofing sheet suppliers due to their unparalleled benefits. Due to their high malleability, it is easy for a roofing sheet manufacturer to customise them and supply roofing sheets to perfectly suit your requirements. Aluminium is a versatile material and is easy to work with which makes it an ideal choice for all kinds of roofing applications. These days, aluminium roofing sheets are not only found in industrial usage but also commercial and residential applications. Let’s take a look at the various advantages of aluminium roofing sheets which makes them a favorite choice of roofing sheet manufacturers and users equally. Benefits of Aluminium Roofing Sheets: #1 – Aluminium is lightweight. Despite being strong, aluminium is an incredibly lightweight material which makes it easy to transport from one place to another. It also makes handling the roofing sheets on site much easier. As it doesn’t weigh much itself, it adds significantly low overall weight to the complete structure. #2 – Aluminium roofing sheets have high strength. Aluminium has the highest strength to weight ratio compared to most other metals. This property makes them the material of choice to build aeroplanes. This unique characteristic that aluminium possesses makes it extremely strong and when combined with its lightweight property, it becomes one of the most suitable materials for roofing. Also Read: Why Pre Engineered Buildings Are Better Than Onsite Fabrication #3 – Easily installable. As aluminium sheets are lightweight, they are much easier to handle and do not require too much effort or manpower for installation on-site and can be done quickly. This helps you save labour costs, time and ultimately money. #4 – Aluminium sheets are corrosion resistant. Aluminium has corrosion-resistant properties so it does not corrode as easily as other metals used in roofing. Aluminium sheets can withstand even highly corrosive environments which makes them ideal for applications in industrial areas and all other geographical locations. #5 – Aluminium has high malleability. Aluminium is a malleable material, which means it can be shaped into various shapes and sizes easily. This allows your roofing sheet manufacturer to present you with attractive options and designs depending on the nature of your application. #6 – Aluminium is environment friendly. Aluminium is environmentally effective as it is one of the easiest metals to recycle. It takes only about 5% of the energy to recycle aluminium as compared to what is used in making primary aluminium. It can be recycled indefinitely without losing any of its properties. This makes aluminium one of the most environment-friendly materials to work with. Also Read: 5 Advantages of Metal Decking Sheets #7 – Aluminium sheets are safe. Aluminium is non-flammable so it does not catch fire easily. Also due to its high strength, it does not suffer dents very easily and can withstand falling objects to a certain level. This makes aluminium sheet safe against fires and makes them effective against rain, snow or hail storms. #8 – Aesthetically pleasant. Aluminium roofing sheets can be designed in various options and can also be coated with other roofing materials to give them the desired finish. They can help give your building a modern look and make the entire structure aesthetically quite pleasing. #9 – Cost-Effective. Although the initial cost of aluminium roofing sheets is slightly higher they last significantly longer than other materials and their extremely long life makes them a cost-effective option in the long run. Aluminium has tons of benefits that have made it the industry standard in modern construction projects. Aluminium roofing sheets can last long and are cost-effective. They are easy to handle and take much less time for installation. Aluminium roofing sheets are available in a wide range of options according to the application. Bansal Roofing Products Ltd. is one of the leading manufacturers of aluminium roofing sheets. We can take care of end-to-end roofing installation projects. We always provide high-quality materials and timely delivery. For more details about aluminium roofing sheets get in touch with us.
How To Install Roofing Sheets
Roofing sheet installation, though sounds like a challenging task, can actually be done quite comfortably provided you have good guidance. Here, we will discuss the basic steps of how to install roofing sheets. Basic steps of how to install roofing sheets: Of course, roofing sheets come in a variety of sizes and shapes and there’s no one-size-fits-all design, so the selection of the size, shape and type of roofing sheet to suit your application is the first step that you should take before installation. #1 – Cutting The Roofing Sheet: While most of the roofing sheets are available in pre-cut sizes from the roofing sheet manufacturer, you don’t have to worry about this step as much. But in cases where you have to cut it yourself, it is important to do it carefully and be as precise as possible. All cutting must be done on the ground because if any such process is carried out on top of the structure during installation it will cause debris to accumulate in joints and corners which can degrade the life of the roofing sheet in the long run. Metal sheets should be cut while resting face down and on padded supports to prevent any damage to the roofing sheet. First, mark the layout using a marker. Only use appropriate tools for cutting like a circular saw or angle grinder. Try to keep the heat produced during the process to a minimum because this can cause damage to colour coated roofing sheets. #2 – Laying The Sheets: One of the trickiest parts in the process is laying the sheets properly so this must be done carefully. Make sure the sheets are perfectly aligned when laying them down or you might have to repeat the process all over again. It is a good idea not to secure the first few sheets as you’re laying them down because it will give you some room for adjustment and making corrections for alignment. Once the sheets are positioned correctly you may proceed with securing them down with the remaining fixings. Always use appropriate roof fasteners. Also Read: Types of Steel Deck used in Green Building Construction #3 – Weatherproofing The Sheets: Use mastic tape and stitching screws to achieve weather-resistant joints. Try to achieve a minimum overlap of 250 mm between sheet to sheet. Use sheet to sheet stitching screws spaced 600 mm apart along the overlap between the sheets to strengthen the bond created by the lapping tape. These laps should be supported by purlins underneath. Fixing hardware used in this process must also be weatherproof or they may spread damage to the roofing sheets under harsh weather conditions. #4 – Protrusions: If your application calls for vents, skylights or plumbing pipes to cause roof protrusions, these must be flashed and adequate framing must be installed to support the sheet around that area. The roofing sheet manufacturer should be able to provide appropriate flashing kits as per the protrusions. Bansal Roofing is a leading roofing sheet manufacturer in Vadodara and Gujarat and can carry out end to end activities from manufacturing to installation of roofing sheets. For more guidance and assistance, get in touch with Bansal Roofing right now.
8 Benefits Of Using Colour Coated Roofing Sheets
Roofing is a crucial part of the construction when it comes to building either household or commercial structures. Every construction requires a stable and strong roof and should have the ability to protect the inhabitants from natural conditions. Recent development in technology has created various options in terms of roofing materials. Among these, colour coated roofing sheets have gained popularity in the construction field lately. This is largely due to their durability and flexibility which helps with the installation. Colour coated roofing sheets are available in different shapes and sizes according to the application and can be used at different places such as offices, car parking, warehouses, restaurants, garages, godowns, manufacturing industries etc. They offer a wide range of benefits, some of which are mentioned below. Important Benefits Of Colour Coated Roof Sheets: #1 – Weather Resistant: These sheets are designed using materials that are good at withstanding adverse weather conditions and can retain their colour and shine for a long time. Harsh summers or winters or heavy rainfall conditions are also unable to affect the life of these roofing sheets and they can remain intact for years to come. #2 – Flexibility: These sheets are easy to handle because of their flexibility and can have a wide range of applications. They are easy to work with which makes the installation process much easier. These sheets can be customized according to the construction requirement and can be designed into varying shapes. Also Read: Bansal’s Touchless Sanitizer Dispenser #3 – Lightweight: Since these sheets are usually made with lightweight materials such as steel, aluminium they have very low weight while being strong and sturdy at the same time. #4 – Corrosion Resistant: Colour coated aluminium roofing sheets are highly resistant to corrosion which makes them the best material to be used in all types of environmental conditions. Since there is no deterioration through rust, this improves their overall life and reduces maintenance. #5 – Thermal Insulation: Because of the paint on top these sheets do not conduct heat easily which makes them the perfect choice during summers as they do not let the heat from outside enter the building and helps maintain a cool environment inside. By adding low cost insulation like aluminium bubble film, Rock wool insulation, XLPE etc. it helps reduce the energy usage in terms of air conditioning and saves cost. Also Read: 7 Tips For Choosing Right Roofing Contractor For Your Industrial Roofing System #6 – Durable: As explained in previous points, these sheets are highly resistant to corrosion and they can also withstand all kinds of temperature and environmental conditions which increases their durability and makes them last for years. #7 – Environment Friendly: These roofing sheets can be completely recycled in the future, unlike plastic or fibre materials. They can always be melted and processed to make other roofing products which is why they are absolutely environment friendly. #8 – Attractive: Colour coated roofing sheets are aesthetically pleasing to look. They are available in different colours of choice which improve the overall visual appeal of the building and makes it more attractive. Colour coated roofing sheets are now being widely used due to their versatility and durability. They provide plenty of benefits compared to other roofing materials which makes them the perfect choice for any kind of construction project.