Pre-Engineered Buildings – Components and Advantages
Pre-Engineered Buildings also known as PEB have taken over the construction market by their multiple advantages and virtues. A PEB manufacturer designs a PEB and has a single design fabricated using various materials as well as methods that can satisfy different kinds of aesthetic and structural requirements of clients. Hence, one could say that a pre-engineered building is made of components that are manufactured at a factory and assembled at a particular site. PEBs are structures of steel and have been booming in the construction market as alternatives to conventional steel buildings. The components of every PEB are fabricated at the manufacturing factory to an exact size and are transported to the main site for assembling the same. The main components building up the PEBs are: The structural steel framing system Metal roofing system And Wall panels of various materials In order to design a pre-engineered building with precision, a clear span between bearing points, roof slope, live loads, dead loads and much more needs to be determined. These buildings can be adapted to suit a wide range of structural applications, which leads to potential savings in the area of a structural framework as well. Let’s take a look at the components of a Pre-Engineered Building: #1 – Main Frame or Vertical Columns: The mainframes consist of rigid steel frames of the building. These steel frames are made of tapered columns and tapered rafters. They are fabricated using state of the art technology at BRPL, while the flanges of the same are welded. Also Read: How To Maintain PEBs; A Simplified Explanation #2 – End Wall Framing: An end wall framing is designed as a main rigid frame. The beam end wall system of framing consists of columns with pinned ends and these supporting the horizontal rafters are known as end wall rafters. #3 – Purlins, Girts and Eave Struts: These are secondary components of a PEB. In this preparation, there is no need for welding. They are prepared by wielding the steel coil in order to give the same desired shape. The Z shape is for purlins and girts and the C-shape is for eave struts. #4 – Crane System: The crane system is utilized to improve material handling productivity hence allowing more utilization of space by reducing traffic due to forklifts. The runaway beams of the crane are supported via built-up sections with the cap channels. Also Read: How To Choose The Best PEB Contractor For Your Steel Buildings Manufacturing #5 – Sheeting and Insulation: The sheets made of steel are galvanized profile sheets that are permanently coated with colour. These sheets are coated with special paints to enhance their anti-corrosion properties. They are insulated through insulation slabs and the steel sheets are fixed on top of the same as roofing steel sheets. #6 – Mezzanine System: The mezzanine system is a framing system that consists of a black deck supported by joists framed into the main mezzanine beams. #7 – Paints and Touches: Pre-painted steel is produced on a high-speed coil, painting lines where the surface preparation prior to painting and paint curing is done on a highly automated line under optimum conditions. Let’s look at the advantages of PEB: Pre-Engineered buildings have a number of advantages the very foremost one being they reduce construction time. Here are the major advantages of PEBs: PEBs have satisfied a large range of structural and aesthetic requirements. The components used in the making of PEBs are engineered beforehand and standardized as well. The use of customized software for design and drafting reduces the speed of the project. The design time of the PEBs is comparatively lower than that of standard buildings. Moreover, the frames of PEB’ offer higher resistance to seismic forces. Owing to the arrival of the systems approach, there is a saving in design manufacturing as well as site erecting costs. The diagrams of PEBs are shaped in a manner that reduces the cost, weight and load to foundations. Pre-Engineered Buildings are 30-35% lighter than conventional steel structures as they are made up of simple designs and are easier to construct. Bansal Roofing provides the complete PEB package, hence availing PEB services from a single vendor assures compatibility and quality of components. PEB has the capacity to endure weather conditions and has one of the highest durability. PEBs often come with the best warranties in the construction industry. Bansal Roofing Products Limited is the proud pioneer of durable, high-quality Pre-Engineered Buildings. We have never been charged with a penalty for late delivery and we ensure timely delivery for our PEB services.
Is a Pre-Engineered BuildingRight for Your Next Project?
Pre-engineered buildings are a modern and cost-effective choice in construction. Pre-engineered steel buildings offer unparalleled versatility and can be constructed way faster than traditional structures. But is a pre-engineered building or PEB right for your next project? To know that let’s first understand what exactly a pre-engineered steel building or a PEB is. What is a Pre-Engineered Building? A pre-engineered steel building is a portable building that can be manufactured in a factory. The building can then be assembled on site. This flexible assembly style of construction enables it to be designed as per the available space and conditions at the site. The sizing and selection of material can be done keeping in mind the climatic conditions and terrain of the site. This provides huge benefits in improving the life of the structure. Steel as a material provides strength and durability to the building. In addition to this, it is also resistant to harsh weather and is environmentally friendly. Since pre-engineered steel buildings are manufactured in the factory and can be customised according to the available space at site, they prove to be extremely space-efficient. Also Read: What is a Steel Building – Advantages and Applications Why is a Pre-Engineered Steel Building the right choice? PEBs come with loads of benefits and are perfect value for money. They are highly customisable and provide long term benefits. PEBs are durable and can resist all kinds of weather conditions. As they are manufactured in a factory and assembled at the site, the construction time is greatly reduced which allows projects to be completed within a short duration. This also helps in cutting down labour costs as the amount of labour work required on-site is considerably reduced. Due to all such advantages, the cost for construction of a PEB is much lower than traditional concrete buildings. The shape of I-beams used in Pre-Engineered Buildings is specifically designed to carry extreme loads which enhances the quality of the entire frame. As load requirements are considered before even starting construction, it allows for building an efficient structure. Types of Pre-Engineered Steel Buildings: Due to their versatile applications, Pre-Engineered Buildings are a great choice for any kind of construction requirement ranging from large factories to warehouses. Choosing the right material for your application is also quite important before initiating the project as the climatic conditions on site can affect the life of the building. Industrial Buildings: When it comes to the construction of Industrial Buildings it is important to consider space requirements for various operating machinery and personnel. Also, most industries require cranes for moving heavy parts and machinery. So, the structure should be built considering the space and integration of cranes. The process of designing a pre-engineered building makes it possible to consider all such things before construction. Commercial Buildings: Such facilities need a quick and smooth flow of operations for day-to-day activities while maintaining an attractive interior and exterior layout. Pre-Engineered Buildings help in maximizing space and efficiency for any commercial business. With the help of PEBs, it is also possible to make future expansions to the buildings easily without affecting the existing structure. Also Read: 5 Reasons Why Bansal Roofing is The Best Choice For PEB Manufacturer Office Buildings: Buildings which are built for office space are meant to be completed quickly so that the occupants can move in as soon as possible to get the business up to speed and running. The flexible nature of a PEB and its construction process makes it possible to complete it within a short duration. Project timelines can be met without delays and the building can be occupied much sooner. Also, various other office requirements like conference rooms, storage etc can be incorporated easily into the building. Recreational Buildings: Recreational or sports buildings require large areas, sometimes with adequate seating space. It is also desired to have dedicated areas for lockers, food service etc. With pre-engineered buildings, it becomes easy to consider all these aspects and construct a building that meets all these requirements. A pre-engineered building is the perfect choice for all kinds of applications and can be built according to the requirement of the project. Specific traits of PEBs like durability, flexibility and ease of construction make it a desirable option when it comes to constructing any modern building in today’s world. Additionally, they have a longer life and require very less maintenance over the years compared to traditional buildings. Bansal Roofing is a leading manufacturer and supplier of Pre-Engineered Buildings in Vadodara, Gujarat. We can help you with complete construction as well as the intricate detailing of your project like material selection and customising the building as per your requirement. We use the latest cutting-edge technology and run software simulations on the structure before it is even assembled. We make all calculations and manufacturing in-house to maintain the highest quality standards that make us the best Pre-Engineered Building supplier in Gujarat. We are well equipped to fulfil all kinds of PEB requirements and can provide customised Pre-Engineered Buildings as per the application.